• Title/Summary/Keyword: Production Information Systems

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Structuring of BOM and Routings for CIM System In Make to Order Environments -Application of CIM System for Ship Production- (수주생산 환경에서의 CIM 시스템을 위한 BOM과 라우팅의 구조화 -조선산업 사례 중심-)

  • Hwang, Sung-Ryong;Kim, Jae-Gyun
    • IE interfaces
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    • v.15 no.1
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    • pp.26-39
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    • 2002
  • Two key data areas of the integrated production database in computer-integrated manufacturing (CIM) systems are the product structure in the forms of bills of material(BOM) and the process structure in the forms of routings. The great majority of existing information systems regard the BOM and routing as two separate data entities, possibly with some degree of cross-referencing. This paper proposes new information structure called the bills of material and routings(BMR) that logically integrates the BOM and routings for the CIM systems in ship production. The characteristics of ship production are described as: 1) make-to-order production type, 2) combined manufacturing principles (workshop production and construction site production), 3) significant overlapping of design, planning and manufacturing, 4) very long order throughput time, 5) complex product structure and production process. The proposed BMR systematically manages ail parts and operations data needed ship production considering characteristics of ship production. Also, the BMR situated on the integrated production database more efficiently supports interface between engineering and production functions, and integrates a wide variety of functions within production such as production planning, process planning, operation scheduling, material planning, costing etc., and simplifies information flow between sub-systems in CIM systems.

Design and Implementation of the Web Services Based Collaborative Production Management System (웹 서비스 기반의 협업적 생산관리 시스템의 설계 및 구축)

  • Lee, Myeong-Ho;Kim, Hyeoung-Seok;Kim, Nae-Heon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.29 no.3
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    • pp.79-86
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    • 2006
  • Especially, MTO(Make-To-Order) companies take collaborative approaches with their partner companies to make low-price products and/or technologically low intensive products. The collaborative approach to manufacturing requires collaboration with partner companies for inventory review, production plan, and manufacturing to fulfill customer's orders. However, frequent changes of partnerships binder partner companies from sharing production information in effective ways since their information systems have different data architectures and platforms. Therefore, it is required flexible and standardized system integration approach fir effective information sharing. This research studies current status and problems of collaborative production system, proposes an architecture for collaborative production systems based on Web Services which is a standard information technology, and discusses expected effects and the vision of Web Services.

Web based Production Information Management Systems for FMS (Web 기반 FMS 생산 정보 관리 시스템)

  • 강재관;김유겸
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.66
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    • pp.79-90
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    • 2001
  • In this paper, production information management systems for global manufacturing enterprises is discussed. Three basic technologies to implement the system such as networking, database, and H/W interface technology are investigated, and a web based prototype systems integrating order and production information is developed with two server computers and a educational FMS. A MMI s/w is engaged in interfacing and real-time monitoring of FMS and an intranet is used for communication between the servers and clients.

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Collaborative Object-Oriented Analysis for Production Control Systems

  • Kim, Chang-Ouk
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.56
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    • pp.19-34
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    • 2000
  • Impact of business process re-engineering requires the fundamental rethinking of how information systems are analyzed and designed. It is no longer sufficient to establish a monolithic system for fixed business environments. Information systems must be adaptive in nature. This demand is also applied in production domain. Enabling concept for the adaptive information system is reusability. This paper presents a new object-oriented analysis process for creating such reusable software components in production domain, especially for production planning and scheduling. Our process called MeCOMA is based on three meta-models: physical object meta-model, data object meta-model, and activity object meta-model. After the three meta-models are extended independently for a given production system, they are collaboratively integrated on the basis of integration pattern. The main advantages of MeCOMA are (1) to reduce software development time and (2) to consistently build reusable production software components.

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Automobile Assembly Sequence System Using Production Information (생산정보를 이용한 자동차 조립 서열시스템에 관한 연구)

  • Ock, Young-Seok;Kim, Byung Soo;Bae, Jun-Hee
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.3
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    • pp.8-15
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    • 2014
  • For zero inventory and mixed assembly production, JIT (Just In Time) production system in Toyota and JIS (Just-In-Sequence) production system in Hyundai motor co. have been proposed in automobile production areas. Even though the production systems are popular in the areas, many subcontract companies producing part-modules for final production at a parent company suffers from excessive or shortage amount of inventory due to the time gap of production and delivery to the parent company. In this study, we propose an efficient real-time assembly sequence system applying a well-known Pareto method using Paint-In information in painting process and daily production planning information. Based on this system, a production line can estimate the shortage amount of UPH (Units Per Hour) at production line and recovers the amount before operating assembly production in the line. The proposed system provides efficiency on productivity compared with the previous system.

Energy Efficient Processing Engine in LDPC Application with High-Speed Charge Recovery Logic

  • Zhang, Yimeng;Huang, Mengshu;Wang, Nan;Goto, Satoshi;Yoshihara, Tsutomu
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.12 no.3
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    • pp.341-352
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    • 2012
  • This paper presents a Processing Engine (PE) which is used in Low Density Parity Codec (LDPC) application with a novel charge-recovery logic called pseudo-NMOS boost logic (pNBL), to achieve high-speed and low power dissipation. pNBL is a high-overdriven and low area consuming charge recovery logic, which belongs to boost logic family. Proposed Processing Engine is used in LDPC circuit to reduce operating power dissipation and increase the processing speed. To demonstrate the performance of proposed PE, a test chip is designed and fabricated with 0.18 2m CMOS technology. Simulation results indicate that proposed PE with pNBL dissipates only 1 pJ/cycle when working at the frequency of 403 MHz, which is only 36% of PE with the conventional static CMOS gates. The measurement results show that the test chip can work as high as 609 MHz with the energy dissipation of 2.1 pJ/cycle.

Implementation of a Vehicle Production Sequencing Module Using Constraint Satisfaction Technique for Vehicle Production Planning System (자동차 생산계획 시스템에서 제약만족기법을 이용한 생산 시퀀스 모듈 구현)

  • Ha, Young-Hoon;Woo, Sang-Bok;Ahn, Hyun-Sik;Hahn, Hyung-Sang;Park, Young-Jin
    • IE interfaces
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    • v.16 no.3
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    • pp.352-361
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    • 2003
  • Vehicle manufacturing plant is a typical mixed-model production system. Generally it consists of three main shops including body shop, painting shop and assembly shop in addition to engine shop. Each shop contains diverse manufacturing processes, all of which are integrated in a form of flow line. Due to the high pressure from the market requesting small-volume large variety production, production planning becomes very critical for the competitiveness of automotive industry. In order to save costs and production time, production planning system is requested to meet some designated requirements for each shop: to balance the work load in body and assembly shops, and to minimize the number of color changes in painting shop. In this context, we developed a sequencing module for a vehicle production planning system using the ILOG Solver Library. It is designed to take into account all the manufacturing constraints at a time with meeting hard constraints in body shop, minimizing the number of soft constraints violated in assembly shop, and minimizing the number of color changes in painting shop.

Design of a Luenberger Observer-based Current Sensorless Multi-loop Control for Boost Converters

  • Li, Xutao;Chen, Minjie;Shinohara, Hirofumi;Yoshihara, Tsutomu
    • IEIE Transactions on Smart Processing and Computing
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    • v.5 no.1
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    • pp.22-28
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    • 2016
  • Multi-loop control of a boost converter needs a current-sensing circuit to detect the inductor current. Current sensorless multi-loop control reduces the cost, size and weight of the converter. The Luenberger observer (LO) is widely used to estimate the inductor current for current sensorless control of a switching converter. However, the design of the LO-based sensorless multi-loop control has not been well presented, so far. In this paper, a closed-loop characteristics evaluation method is proposed to design an LO-based current sensorless multi-loop control for boost converters. Simulations show evaluations of the closed-loop characteristics. Practical experiments on a digital processor confirm the simulations.

Multiple Network-on-Chip Model for High Performance Neural Network

  • Dong, Yiping;Li, Ce;Lin, Zhen;Watanabe, Takahiro
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.10 no.1
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    • pp.28-36
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    • 2010
  • Hardware implementation methods for Artificial Neural Network (ANN) have been researched for a long time to achieve high performance. We have proposed a Network on Chip (NoC) for ANN, and this architecture can reduce communication load and increase performance when an implemented ANN is small. In this paper, a multiple NoC models are proposed for ANN, which can implement both a small size ANN and a large size one. The simulation result shows that the proposed multiple NoC models can reduce communication load, increase system performance of connection-per-second (CPS), and reduce system running time compared with the existing hardware ANN. Furthermore, this architecture is reconfigurable and reparable. It can be used to implement different applications of ANN.