• Title/Summary/Keyword: Profile and cross section

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Flow Analysis of Profile Extrusion by a Modified Cross-sectional Numerical Method

  • Seo, Dongjin;Youn, Jae-Ryoun
    • Fibers and Polymers
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    • v.1 no.2
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    • pp.103-110
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    • 2000
  • Flow analysis of profile extrusion is essential for design and production of a profile extrusion die. Velocity, pressure, and temperature distribution in an extrusion die are predicted and compared with the experimental results. A two dimensional numerical method is proposed for three dimensional analysis of the flow field within the profile extrusion die by applying a modified cross-sectional numerical method. Since the cross-sectional shape of the die is varied gradually, it is assumed that the pressure is constant within a cross-sectional plane that is perpendicular to the flow direction. With this assumption, the velocity component in the cross-sectional direction is neglected. The exact cross-sectional shape at any position is calculated based on the geometry of standard cross-sections. The momentum and energy equations are solved with proper boundary conditions at a cross-section and then the same calculation is carried out for the next cross-section using the current calculated values. An L-shaped profile extrusion die is produced and employed for experimental investigation using a commercially available polypropylene. Numerical prediction for the varying cross-sectional shape provides better results than the previous studies and is in good agreement with the experimental results.

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Investigation of Shape Parameters for a Profile with Variable-cross Sections Produced by Flexible Roll Forming (가변롤성형 공정을 이용한 단면이 가변하는 프로파일의 형상변수 분석에 관한 연구)

  • Park, J.C.;Cha, M.W.;Kim, D.G.;Nam, J.B.;Yang, D.Y.
    • Transactions of Materials Processing
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    • v.23 no.6
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    • pp.369-375
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    • 2014
  • Flexible roll forming allows profiles to have variable cross-sections. However, the profile may have some shape errors, such as, warping which is a major defect. The shape error is induced by geometrical deviations in both the concave zone and the convex zone. In the current study, flexible roll forming was modeled with FE simulations to analyze the shape error and the longitudinal strain distribution along the flange section over the profile. A distribution of analytically calculated longitudinal strains was used to develop relationships between the shape error and the longitudinal strain distribution as a function of the defined shape parameters for the profile. The FE simulations showed that the shape error is primarily affected by the deviations between the distribution of analytically calculated longitudinal strain and the longitudinal strain distribution of the profile. The results show that the shape error can be controlled by designing the shape parameters to control the geometrical deviations at the flange section in the transition zones.

Development of Profile Design Method Based on Longitudinal Strain for Flexible Roll Forming Process (가변 롤 성형 공정시 길이방향 변형률에 근거한 제품 형상 설계 기술 개발)

  • Joo, B.D.;Han, S.W.;Shin, S.G.R.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.22 no.7
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    • pp.401-406
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    • 2013
  • The use of roll-formed products increases every year due to its advantages, such as high production rates, reduced tooling cost and improved quality. However, till now, it is limited to part profiles with constant cross section. In recent years, the flexible roll forming process, which allows variable cross sections of profiles by adaptive roll stands, was developed. In this study, an attempt to optimize profile design for the flexible roll forming process was performed. An equation that predicts the longitudinal strain for part geometries with variable cross-sections was proposed. The relationship between geometrical parameters and the longitudinal strain was analyzed and investigations on the optimal profile design were performed. Experiments were conducted with a lab-scale roll forming machine to validate the proposed equation. The results show that the profile design method proposed in this study is feasible and parts with variable cross sections can be successfully fabricated with the flexible roll forming process.

A Study on the Effective Scattering Center Analysis for Radar Cross Section Reduction of Complex Structures (복합구조물의 RCS 저감을 위한 효율적 산란중심 해석에 관한 연구)

  • Kim, Kook-Hyun;Kim, Jin-Hyeong;Cho, Dae-Seung
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.4 s.142
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    • pp.421-426
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    • 2005
  • Scattering center extraction schemes for radar cross section reduction of large complex targets, like warships, was developed, which are an 1-D radar image method(range profile), and a direct analysis based on an object precision method. The analysis result of partial dihedral model shows that the presented direct analysis method is more efficient than the 1-D radar image method for scattering center extraction of interested targets, in terms of radar cross section reduction design, not signal processing. In order to verify the accuracy of the direct analysis method, a scattering center analysis of an naval weapon system was carried out, and the result was coincident with that of another well-known RCS analysis program. Finally, an analysis result of RCS and its scattering center of an 120m class warship-like model presented that the direct analysis method can be an efficient and powerful tools for radar cross section reduction of large complex targets.

Effects of Cross-Sectional Dimension and Moisture Profile of Small Specimens on Characteristics of Ultrasonic Wave Propagation (목재의 단면적과 수분경사가 초음파 전달 특성에 미치는 효과)

  • Kang, He-Yang;Lee, Kwan-Young
    • Journal of the Korean Wood Science and Technology
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    • v.28 no.2
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    • pp.19-24
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    • 2000
  • Effects of the cross-sectional dimension and moisture profile of wood specimens on the ultrasonic sound velocities of radiata pine heartwood and sapwood. Each moisture profile model specimen was made by composing five wood pieces with various moisture contents. As the cross-sectional dimensions decreased the ultrasonic velocities of both heartwood and sapwood decreased by 4~8%. In the ultrasonic signals transmitted through the specimens low frequency components more dominated than high frequency components as the dimension of cross section increased. The specimens with the same average MCs and different moisture profiles showed different ultrasonic velocities. By plotting the ultrasonic velocities against the average moisture contents of the inner three pieces of the moisture profile model specimens it was revealed that three distinct plot patterns existed.

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Security Interpretation of the Restriction Boundary of Building for Antiquated Tunnel using 3 Dimensional Surveying (3차원 측량에 의한 노후 터널의 건축한계 확보 해석)

  • Bae Sang-Ho;Lee Hyung-Seok
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.24 no.3
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    • pp.251-259
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    • 2006
  • For the electrification of the existing railways, the security of the restriction boundary of building with mechanistic stability research on the antiquated tunnel must be accomplished essentially. If the tunnel don't secure its restriction boundary of building, the reconstruction based on improvement of tunnel alignment are generated and its surveying data are required. The precise surveying was conducted with the same coordinate system for three tunnels of Youngdong tramline, and the restriction boundary of building of the straight and curve section were analyzed effectively by acquiring the data of profile and cross section, profile rail-height, rail-grade, cross tunnel height, and restriction boundary of building. This study is presented for valuation data of the stability of the electrification design to construct and analyze restriction boundary of building, which compared with the drawing and its existing design using profile and cross section. After this, it is interoperable to increase the development of real-time monitoring system on the tunnel structures.

Cross-section Morphology and Surface Roughness of an Article Manufactured by Material Extrusion-type 3D Printing according to the Thermal Conductivity of the Material

  • Woo, In Young;Kim, Do Yeon;Kang, Hong Pil;Lyu, Min-Young
    • Elastomers and Composites
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    • v.55 no.1
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    • pp.46-50
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    • 2020
  • Material extrusion (ME)-type 3D printing is the most popular among the 3D printing processes. In this study, the cross-section morphologies of ME-type 3D printing manufactured specimens were observed with respect to the thermal properties of the material. The cross-section morphology of a specimen is related to the deposition strength, and the outside profile of the cross-section is related to the surface roughness. The filaments used in this study, with different thermal conductivities, were the acrylonitrile-butadiene-styrene (ABS), the high impact polystyrene (HIPS), the glycol-modified polyethylene terephthalate (PETG), and the polylactic acid (PLA). The cross-sections and the surfaces of the 3D manufactured specimens were examined. In ME-type 3D printing, the filaments are extruded through a nozzle and they form a layer. These layers rapidly solidify and as a result, they become a product. The thermal conductivity of the material influences the cooling and solidification of the layers, and subsequently the cross-section morphology and the surface roughness.

Profile Design System of Agricultural Irrigation Facility using Geographic Data (지형정보를 이용한 수리구조물 종.횡단 설계시스템)

  • Park, Mee-Jeong;Yoon, Seong-Soo;Lee, Jeong-Jae
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.246-251
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    • 2001
  • This study is aimed to develop system that can export height automatically with Hierarchical Delaunay Triangulation and finally provide profile of hydraulic channel using 3D terrain geometry model. In this study, by using the object-oriented technique, we developed the traverse and cross-section design system of agricultural facilities, which maintain a consistency in the irrigation design process. This system can design the traverse and cross-section profile for the line type facilities. The results of this study, as for the design based on geography, after carrying out the modeling by using TIN of which employs Delaunays algorithm, it was found that the latitudinal design of the facility is feasible. And, as for the formulation of TIN, we obtained more precise result from using contour, stream, and road data rather than using the contour by itself.

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Geometrical Analysis of Helical Groove Machining for Manufacture of Twist Drill (트위스트 드릴제작을 위한 나선형 홈가공의 기하학적인 해석)

  • 고성림
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1643-1653
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    • 1994
  • To facilitate the manufacturing of dull using CNC grinding machine, the simulation of helical groove machining with given wheel profile and setting condition is necessary. Considering the wheel as a collection of thin disks, the flute configuration is predicted in a cross section perpendicular to the axis and the grinding wheel profile is also predicted to machine the desired helical groove with given setting conditions. Two programs for these processes are developed. Using programs interactively, the helical groove machining process can be predicted more accurately. By clarifying the geometrical relation between the shape of cutting edge and the flute configuration in the cross section which is perpendicular to drill axis, it becomes possible to predict the necessary cross sectional shape of wheel for desired drill cutting edge shape. Some factors for the software are considered concerning prediction of accuracy and computing time.

Analytical method to estimate cross-section stress profiles for reactor vessel nozzle corners under internal pressure

  • Oh, Changsik;Lee, Sangmin;Jhung, Myung Jo
    • Nuclear Engineering and Technology
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    • v.54 no.1
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    • pp.401-413
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    • 2022
  • This paper provides a simple method by which to estimate the cross-section stress profiles for nozzles designed according to ASME Code Section III. Further, this method validates the effectiveness of earlier work performed by the authors on standard nozzles. The method requires only the geometric information of the pressure vessel and the attached nozzle. A PWR direct vessel injection nozzle, a PWR outlet nozzle, a PWR inlet nozzle and a BWR recirculation outlet nozzle are selected based on their corresponding specific designs, e.g., a varying nozzle radius, a varying nozzle thickness and an outlet nozzle boss. A cross-section stress profile comparison shows that the estimates are in good agreement with the finite element analysis results. Differences in stress intensity factors calculated in accordance with ASME BPVC Section XI Appendix G are discussed. In addition, a change in the dimensions of an alternate nozzle design relative to the standard values is discussed, focusing on the stress concentration factors of the nozzle inside corner.