• 제목/요약/키워드: Punching Mechanism

검색결과 39건 처리시간 0.027초

철근 콘크리트의 뚫림전단 파괴메카니즘에 과한 비교 (Comparison on the Failure Mechanism of Punching Shear in the Reinforced Concrete)

  • 이주나;연규원;이호준;박찬수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 봄 학술발표회 논문집
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    • pp.533-538
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    • 2000
  • In R.C. flat slab system, a brittle punching failure is a very fatal problem. But there is no generally well-defined answer to the problem and there are wide differences in current practical design codes. therefore, in this study, the factors affecting to punching failure mechanism have been studied to find out the punching shear behavior in R.C. flat slabs by comparing other investigations and practical design codes. Therefore, In this study, the factors affecting to punching failure mechanism have been studied to find out the punching shear behavior in R.C. flat slabs by comparing other investigations and practical design codes. The conclusions in this study are summarized as follows; 1) The factors affecting to punching shear are concrete strength ($f_\alpha$), ratio of column side length to slab depth (c/d), ratio of distance from column center to radial contraflexure (l/d), yield strength of steel ($f_y$), flexural reinforcement ratio ($\rho$) and size effects. 2) It is shown that th use of $\surd{f_{ck}}$in applying($f_\alpha$ to punching shear strength estimation may be more sensitive in high concrete strength. 3) The effects of l/d, ($f_y$, size are no clear in the punching failure mechanism, so in the future, it should be investigated with the effects of various composed load.

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마이크로 펀칭시스템 구현을 위한 심벌변위확대기구의 설계 (Design of Cymbal Displacement Amplification Device for Micro Punching System)

  • 최종필;이광호;이해진;이낙규;김성욱;주은덕;김병희
    • 한국공작기계학회논문집
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    • 제18권1호
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    • pp.36-41
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    • 2009
  • This paper presents the development of a micro punching system with modified cymbal mechanism. To realize the micro punching, we introduced the hybrid system with a macro moving part and micro punching part. The macro moving part consists of a ball screw, a linear guide and the micro step motor and micro punching part includes the PZT actuators and displacement amplification device with modified cymbal mechanism. The PZT actuator is capable of producing very large force, but they provide only limited displacements which are several micro meters. Thus the displacement amplification device is necessary to make those actuators more efficient and useful. For this purpose, a cymbal mechanism in series is proposed. The finite element method was used to design the cymbal mechanism and to analyze the mode shape of the one. The displacement and mode shape error between the FEM results and experiments are within 10%. A considerable design effort has been focused on optimizing the flexure hinge to increase the output displacement and punching force.

취성재료의 펀칭가공을 위한 충격 장치 개발 및 펀칭기구 해석 (Development of Experimental Setup for Impact Punching in Brittle Materials and Analysis of Punching Mechanism)

  • 신형섭;김진한;오상엽
    • 대한기계학회논문집A
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    • 제25권4호
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    • pp.629-636
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    • 2001
  • In order to investigate the possibility of impact punching in brittle materials, an experimental setup was developed. In the setup, a long bar as a punch was used to apply the impact load to the specimen plate and measure the applied impact force during the impact punching process. Impact punching tests with various shape of punches were performed in soda-lime glass and silicon wafer under a different level of contact pressure. The damage appearance after the impact punching was examined according to the applied contact pressure. The minimum contact pressure required for a complete punching in glass specimens without development of radial cracks around the punched hole was sought at each condition. The minimum contact pressure increased with increasing the thickness of specimens and decreasing the end radius of punches. The profile of impact forces was measured during the impact punching experiment, and it could explain well the behavior of the punching process in brittle material plates. The measured impact force increased with increasing the contact pressure applied to the plates.

하이드로 메카니컬 펀칭공정의 전단 메커니즘 (Shearing Mechanism in Hydro-Mechanical Punching Process)

  • 김승수;김창훈
    • 한국기계가공학회지
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    • 제5권3호
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    • pp.51-57
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    • 2006
  • Hydro-mechanical punching was developed for preventing burr formation. Circular hole punching and Finite element method(FEM) analysis were conducted to investigate shearing characteristics of this process in comparison with conventional and mechanical counter punching. In this process hydrostatic pressing with appropriate medium was utilized instead of counter punch, which resulted in the delay of the point that the fracture is initiated and clean shearing surface was obtained. FEM analysis was utilized to find out optimum processing parameters and shearing mechanism for burr-free hole punching.

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플랫플레이트-기둥 접합부의 뚫림전단강도 (Strength Model for Punching Shear of Flat Plate-Column Connections)

  • 최경규;박홍근
    • 콘크리트학회논문집
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    • 제16권2호
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    • pp.163-174
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    • 2004
  • 플랫플레이트-기둥 접합부의 뚫림전단강도를 규명하기 위해 그동안 많은 실험연구가 수행되어 왔다. 실험결과에 의하면, 뚫림전단강도는 접합부의 기둥크기, 철근비, 경계조건 등 다양한 설계변수에 따라 크게 변화하는 것으로 나타났다. 하지만 현행 설계기준들은 설계변수의 영향을 정확히 반영하고 있지 못한 실정이다. 본 연구에서는 뚫림전단의 파괴메카니즘을 정의하기 위하여, Rankine의 파괴기준을 이용하는 구조역학적 접근법이 사용되었다. 파괴메카니즘은 접합부에 배치된 하부철근량에 따라 압축지배 전단파괴와 인장지배 전단파괴로 분류되며, 또한 뚫림전단강도는 슬래브의 휨손상에 밀접한 영향을 받는 것으로 밝혀졌다. 이 연구결과에 근거하여 콘크리트의 뚫림전단강도식을 개발하였으며, 제안된 방법은 기존 실험연구결과와 비선형 수치해석결과와의 비교를 통해 타당성이 검증되었다. 비교결과, 다양한 설계변수의 영향을 반영하고 있는 제안된 강도모델은, 현행 설계기준보다 접합부의 뚫림전단강도를 정확히 추정할 수 있는 것으로 밝혀졌다.

비전 기반의 FPC용 자동 펀칭시스템 (Automatic Punching System for FPC using Machine Vision)

  • 이영춘;이성철
    • 한국정밀공학회지
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    • 제22권12호
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    • pp.77-86
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    • 2005
  • This paper is about the development of Automatic FPC(flexible printed circuit) punching instrument for the improvement of working condition and cost saving. FPC is used to detect the contact position of keyboard and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, The punching accuracy is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used fur the sake of cost down instead of using high quality vision systems for the factory automation. Test algorithms and programs showed good results to the designed automatic punching system and led to the increasement of productivity and huge cost down to law material like FPC by avoiding bad quality.

비전을 이용한 펀칭위치 제어 시스템 (Punching Position Control by Vision System)

  • 이성철;이영춘;심기중
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.981-984
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    • 2004
  • This paper is about the development of Automatic FPC punching instrument. FPC(flexible printed circuit) is used to detect the contact position of K/B and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, the accuracy of the punching degree is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used for the sake of cost down instead of using high quality vision systems for the FA. Test algorithm shows good results to the designed automatic punching system.

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펀칭 효과를 고려한 허브홀의 파단 예측기법 개발 (Development of the technique for prediction of the hub-hole crack with the punching effect)

  • 이종섭;고윤기;허훈;김홍기;박성호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.362-365
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    • 2005
  • The hub hole is usually formed with a flanging process followed by a blanking process of a ]tole. Since the hole is made by blanking, the blanked surface is so rough that the formability in the region is rather poor. The emerging task is to identify the formability of the blanked region in the forming simulation and to relate the criterion to the real forming process by experiments. In this paper, hole expansion tests are carried out with respect to various hole conditions to verify the hole condition effect on the hole expansion ratio. The hole of specimens is made by machining or punching. In the case of punching, two different punching clearances are used for making the hole. From the results of test, fracture mechanism of the hole expansion is explained.

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다이의 미세정렬을 통한 전단 버의 최소화에 관한 연구 (A Study on the Burr Minimization in Punching Process Based on Micro Die Alignment)

  • 홍남표;신용승;신홍규;김헌영;김병희
    • 한국정밀공학회지
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    • 제21권7호
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    • pp.70-75
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    • 2004
  • The shearing process for the sheet metal is normally used in the precision elements such as a lead frame of IC chips. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional deburring process. In this paper, we developed the small size precision punching system to investigate burr formation mechanism and to present kinematically punch-die aligning methodology between the rectangular shaped punch and die. The punch is driven by an air cylinder and the sheet metal is moving on the X-Y table system which is driven by two stepping motors. The whole system is controlled by microprocessor and is communicated with each other by RS232C serial communication protocol. Punching results are measured manually using the SEM photographs and are compared aligning result with miss aligning one.

탄성충돌을 이용한 운동량 보존형 마이크로 펀치 시스템의 개발 (The Development of Momentum Conversion Type Micro Punch System using Elastic Collision)

  • 장인배;장현철;최근형;김병희;김현영
    • 소성∙가공
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    • 제12권2호
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    • pp.128-133
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    • 2003
  • In this study, the momentum conservation type punching mechanism for micropunching system was developed to avoid the punch failure in the misaligned status between the punch and die. The punching energy can be precisely controlled by the falling height of the projectile mass and the intermediata mass, which contacts with the punch, transmit the energy to the punch with the same contact condition. The potential energy of the projectile mass is converted to kinetic energy at the light weight punch that the projection speed into the sheet metal workpiece can be accelerated. The butt formation characteristics for the alignment condition and for the projection speeds are investigated to verify the feasibility of the proposed punching mechanism.