• Title/Summary/Keyword: Railway wheels

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Evaluation of Surface and Sub-surface defects in Railway Wheel Using Induced Current Focused Potential Drops (집중유도 교류 전위차법을 이용한 철도차량 차륜의 표면과 내부 결함 평가)

  • Lee, Dong-Hyung;Kwon, Seok-Jin
    • Journal of the Korean Society for Railway
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    • v.10 no.1 s.38
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    • pp.1-6
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    • 2007
  • Railway wheels in service are regularly checked by ultrasonic testing, acoustic emission and eddy current testing method and so on. However, ultrasonic testing is sometimes inadequate for sensitively detecting the cracks in railway wheel which is mainly because of the fact of crack closure. Recently, many researchers have actively fried to improve precision for defect detection of railway wheel. The development of a nondestructive measurement tool for wheel defects and its use for the maintenance of railway wheels would be useful to prevent wheel failure. The induced current focusing potential drop(ICFPD) technique is a new non-destructive tasting technique that can detect defects in railway wheels by applying on electro-magnetic field and potential drops variation. In the present paper, the ICFPD technique is applied to the detection of surface and internal defects for railway wheels. To defect the defects for railway wheels, the sensor for ICFPD is optimized and the tests are carried out with respect to 4 surface defects and 6 internal defects each other. The results show that the surface crack depth of 0.5 mm and internal crack depth of 0.7 mm in wheel tread could be detected by using this method. The ICFPB method is useful to detect the defect that initiated in the tread of railway wheels

Design, Manufacture and Maintenance of Wheelset at SNCF

  • Cocheteux, F.;Pouillart, T.
    • International Journal of Railway
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    • v.2 no.1
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    • pp.8-17
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    • 2009
  • The wheelset, its functions and position under the train is the prime safety-critical component. Whether in design, qualification, manufacturing or maintenance, the wheels and axles have been the focus of special attention at SNCF for over 25 years and the French Railways are actively involved in various Research and Development work towards interoperability between the railways, railway reliability and running safety.

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Effect of Dry Lubrication to Reduce Wheel Flange Wear of Railcars in Railway of Iran (Case Study: Green Plour (GPIG) Passenger Train Coaches)

  • Ashofteh, Roya Sadat;Samari, Farhad
    • International Journal of Railway
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    • v.7 no.3
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    • pp.65-70
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    • 2014
  • In this paper, the reduction effect of dry (solid) lubrication on wheel flange wear rates is studied. The solid / dry lubricator systems were attached to the most front and furthest back axles of a coach in order to examine the wear behavior of the equipped wheels. An attempt is also made to make a comparison between wear behaviors of these wheel flanges having dry lubrication devices with non-lubricated wheels in other railcars. Finally, a comparison is made between life-cycle of wheels under investigation and other similar wheel types.

Investigation and Analysis of the Occurrence of Rail Head Checks

  • Jin, Ying;Aoki, Fusayoshi;Ishida, Makoto;Namura, Akira
    • International Journal of Railway
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    • v.2 no.2
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    • pp.43-49
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    • 2009
  • Wear and rolling contact fatigue (RCF) defects are most important causes of rail damage, and often interaction competitive at present railway track. Head check is one of rolling contact fatigue (RCF) defects, and generally occurs in mild circular curves and transition curves that are set at both ends of sharp circular curves. Wear tends to limit the crack growth of head checks by removing the material from the RCF surface. In order to clarify the conditions of the occurrence and growth of head checks, the authors measured the interacting forces between wheels and rails and the angle of attack of wheelset, and carried out contact analyses using the actual profile data of wheels and rails. The effects of the lateral force, the contact geometry, and the wear rate at rail gauge comer on the formation of head checks were also analyzed by using the worn profiles of actual wheels and rails and the data obtained by a track inspection car. Some specific range of wear rate at the gauge comer was identified as having close relation with occurrence of head checks.

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Possibility Investigation of the Active Steering Bogie System for a Urban Railway Vehicle (도시형 전동차를 위한 능동조향대차시스템의 적용가능성 고찰)

  • Park, Joon-Hyuk;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.715-721
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    • 2007
  • On a conventional rail vehicle, passive primary suspensions stabilize wheelsets in the longitudinal and yaw direction. However, these suspensions reduce the natural curving ability due to the profile of the wheels. Stabilizing and steering of the wheelsets generate the conflict problems in design process. Therefore, most systems are designed to guarantee the stability in spite of decreased curving performance. As a result, severe wear of the wheels and rails occur on tight curves and squeal noise on curving is high. Active steering has been proposed to satisfy stabilizing and steering performance simultaneously. This paper describes the possibility investigation about the application of the active steering bogie for a urban railway vehicle. Vehicles run on an amount of tight curves at mid or low speed in urban railways. Thus, it is important to reduce the wear and squeal noise between wheels and rails. Simulations show that active steering can be reduce the wear and squeal noise significantly compared to conventional systems.

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Experimental study on rolling contact fatigue of railway wheel (철도차량 차륜의 구름접촉피로의 실험적 연구)

  • Seo Jung Won;Hu Hun Mu;Lee Dong Hyeong;Chung Heung Chai
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.714-719
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    • 2004
  • Railway wheels and axles belong to the most critical components in railway vehicles. The service conditions of railway vehicles became more severe in recent years due to the increase of speed. Therefore, a more precise evaluation of wheel/set life and safety has been requested. One of the major reasons of railway wheel damage is a contact zone failure by wheel/rail contact. In this paper, we conducted a rolling contact fatigue test for wheels using a specimen of wheel/rail. the behavior of hardeness and residual stress below the contact surface of the test pieces in the fatigue process were analyzed. Finally, the relation between fatigue life and contact pressure was obtained.

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Low Cycle Fatigue Characteristics of the Railway Wheels and Axles (차륜 및 차축 재료의 저주기 피로특성)

  • Kim D. J.;Seok C. S.;Seo J. W.
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.427-433
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    • 2005
  • Railway wheelset is the most essential part which undergoes severe cyclic loadings. In recent years, there has been increasing need for insuring the safety of running as the speed of the railway vehicles is getting higher. So it is required on the assessment of fatigue characteristics of the wheelset to consider plastic deformation which might be probable in the severe loading condition. In this study, total-strain controlled low cycle fatigue(LCF) test were performed to observe the LCF behaviors of the railway wheels and axles using companion specimens method. From the experimental results, the cyclic mechanical properties have been evaluated and total strain amplitude versus life relationship have been derived using the empirical Coffin-Manson law.

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Estimation Study on the Wheel/Rail Adhesion Coefficient of Railway Vehicles Using the Scaled Adhesion Tester (축소 점착시험기를 이용한 휠/레일의 점착계수 추정에 관한 연구)

  • Kim, Min Soo;Hee Kim, Kyung;Kwon, Seok Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.7
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    • pp.603-609
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    • 2015
  • Railway vehicles driven by wheels obtain force required for propulsion and braking by adhesive force between wheels and rails, this adhesive force is determined by multiplying adhesion coefficient of the friction surface by the applied axle load. Because the adhesion coefficient has a peak at certain slip velocity, it is important to determine the maximum values of the friction coefficient on the contact area. But this adhesive phenomenon is not clearly examined or analyzed. Thus we have developed new test procedure using the scaled adhesion test-bench for analyzing of the adhesion coefficient between wheel and rail. This adhesion test equipment is an experimental device that contacts mutually with twin disc which are equivalent to wheels and rails of railway vehicles.

A Couple Vibration Analysis of Railway Track System with Consideration of Contact Stiffness (접촉 강성을 고려헌 차량-레일계의 연성 진동 해석)

  • 류윤선;조희복;김사수
    • Journal of KSNVE
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    • v.7 no.6
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    • pp.953-958
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    • 1997
  • Corrugation of railway track can be caused by the various dynamic behaviors of traveling wheels and track. In this paper, the coupled vibrations of traveling wheel and railway track are analyzed as the cause of corrugations. To analyze the coupled vibration, the track supported by the sleepers and the traveling wheels are identified to the elastically supported infinite beam and the spring-mass system which runs at constant speed. The Hertzian contact spring is considered between the infinite beam and spring-mass system are calculated. The cause and development of rail corrugation are discussed in the view point of contact force fluctuation affected by the elastic supports and the corrugated surface profile on the track. By the obtained results, the possibilities of resonance are checked between the excitation by the corrugated surface profile and the natural frequency of contact spring-mass system. It may be thought to a development of railway corrugation.

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