• Title/Summary/Keyword: Rapid densification

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Densification Kinetics of Steel Powders during Direct Laser Sintering

  • Simchi, Abdolreza;Petzoldt, Frank
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.250-251
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    • 2006
  • It is known that powder characteristics including particle size and distribution, particle shape, and chemical composition are important parameters which influence direct laser sintering of metal powders. In this paper, we introduce a first order kinetics model for densification of steel powders during laser sintering. A densification coefficient (K) is defined which express the potential of different powders to be laser-sintered to a high density dependent on their particle characteristics.

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Densification and rain Growth of Alumina Heated by Microwave (Microwave로 가열한 알루미나의 소결 및 입성장 거동)

  • 김도형;오성록;김종희
    • Journal of the Korean Ceramic Society
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    • v.29 no.4
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    • pp.305-311
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    • 1992
  • As compared with conventional sintering, rapid heating in microwave system could enhance sinterability and final properties of alumina with a very short sintering time. In this study microwave sintering was performed using zirconia brick as a reaction chamber which was positioned in a 2.45 GHz(700 W) multimode microwave cavity. Microwave-sintered alumina showed high density and smaller grain size than conventionally sintered alumina because the ratio of densification rate/grain growth rate was increased by rapid heating.

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Effects of Sintering Temperature and Atmosphere on Densification of Hypereutectic Al-Si Alloy Powders (Al-20Si-5.5Fe-1.2Mg-0.5Mn 합금분말의 치밀화에 미치는 소결온도와 분위기의 영향)

  • Lee, Jae-Wook;Park, Sang-Bin;Yang, Sang-Sun;Kim, Yong-Jin
    • Journal of Powder Materials
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    • v.15 no.3
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    • pp.196-203
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    • 2008
  • The densification behavior of Al-20Si-5.5Fe-1.2Mg-0.5Mn powders was investigated through micro-structure analysis of sintered specimens. The specimens sintered in vacuum or in high purity (99.999%) nitrogen showed porous near-surface microstructures. The densification of near-surface part was enhanced by means of ultra-high purity (99.9999%) nitrogen atmosphere. The relationship between slow densification and oxide surfaces of Al alloy powders was discussed. And the effects of Mg addition, nitrogen gas, and humidity on densification were discussed. In addition, the rapid growth of primary Si crystals above the critical temperature was reported.

An advanced single-particle model for C3S hydration - validating the statistical independence of model parameters

  • Biernacki, Joseph J.;Gottapu, Manohar
    • Computers and Concrete
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    • v.15 no.6
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    • pp.989-999
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    • 2015
  • An advanced continuum-based multi-physical single particle model was recently introduce for the hydration of tricalcium silicate ($C_3S$). In this model, the dissolution and the precipitation events are modeled as two different yet simultaneous chemical reactions. Product precipitation involves a nucleation and growth mechanism wherein nucleation is assumed to happen only at the surface of the unreacted core and product growth is characterized via a two-step densification mechanism having rapid growth of a low density initial product followed by slow densification. Although this modeling strategy has been shown to nicely mimic all stages of $C_3S$ hydration - dissolution, dormancy (induction), the onset of rapid hydration, the transition to slow hydration and prolonged reaction - the major criticism is that many adjustable parameters are required. If formulated correctly, however, the model parameters are shown here to be statistically independent and significant.

The Effect of La-silicon Oxynitride on the Densification of ${Si_3}{N_4}$ Ceramics by Spark Plasma Sintering

  • Cho, Kyeong-Sik;Kim, Sungjin;Beak, Sung-Ho;Park, Heon-Jin;Lee, June-Gunn
    • Journal of the Korean Ceramic Society
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    • v.38 no.8
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    • pp.687-692
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    • 2001
  • Silicon nitride-La-silicon oxynitride ceramics were fabricated by Spark Plasma Sintering (SPS). The density, crystalline phase and microstructure were compared with those obtained by Hot Pressing (HP). The full density was achieved within 40 min by spark plasma sintering at 1$650^{\circ}C$, whereas the same result was required by hot pressing with a dwell time of 500 min at higher temperature. There were some differences in the microstructure and second phases in the sintered ceramics, which are attributed to the rapid densification in the spark plasma sintering. The fine and acicular grain microstructure appeared in spark plasma sintering.

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Densification Behavior of $BaTiO_3$ Ceramics with Grain Growth ($BaTiO_3$ 요업체에서 입성장에 따른 치밀화 거동)

  • 이태헌;김정주;김남경;조상희
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.51-56
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    • 1995
  • Variation of sintered density of BaTiO3 powder calcined at 120$0^{\circ}C$ and 135$0^{\circ}C$ was investigated with respect to the grain growth behavior. It was found that BaTiO3 powder, which was calcined at 120$0^{\circ}C$, showed abnormal grain growth behavior during sintering process. At initial stage of sintering process, the densification rate of specimen was accelerated with rapid grain growth caused by the abnormal grain growth. But with the increase of sintering time, abnormally grown grain met each other and the density of specimen decreased drastically due to coalescence of pores located in triple junction. On the contrary, BaTiO3 powder calcined at 135$0^{\circ}C$ showed normal grain growth behavior and gradually densified with the increase of sintering time.

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Distribution of Deposited Carbon in Carbon Brake Disc Made by Pressure-Gradient Chemical Vapor Infiltration

  • Chen, Jianxun;Xiong, Xiang
    • Carbon letters
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    • v.8 no.1
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    • pp.25-29
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    • 2007
  • The carbon brake discs were manufactured by densification the carbon fiber preform using PG-CVI technology with Propene as a carbon precursor gas and Nitrogen as a carrier gas. The densities of carbon brake discs were tested at different densification time. The results indicate that the densification rate is more rapid before 100 hrs than after 200 hrs. The CTscanning image and the SEM technology were used to observe the inner subtle structure. CT-images show the density distribution in the carbon brake disc clearly. The carbon brake disk made by PG-CVI is not very uniform. There is a density gradient in the bulk. The high-density part in the carbon brake is really located in the friction surface, especially in the part of inner circle. This density distribution is most suitable for the stator disc.

Rapid Heating Concepts in Sintering

  • German, Randall M.
    • Journal of Powder Materials
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    • v.20 no.2
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    • pp.85-99
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    • 2013
  • Powder metallurgy applied rapid heating to sintering starting year 1900. Since 1970 the study has intensified. Now rapid sintering concepts embrace a spectrum of options ranging from dunk cycles to microwave, induction, exothermic, electric field, and spark approaches. Most of the efforts are targeting reduced microstructure coarsening during sintering, although reduced material decomposition is another common goal. The efforts are impressive for simple shapes and success metrics such a small grain size after densification. Several barriers need to be removed prior to application in powder metallurgy commercial sintering. Rapid heating research needs to focus on significant property gains, accurate product dimensions, and lower costs. So far each property gain obtained with rapid heating is matched by traditional sintering and composition changes. Several examples are cited to show the goals for the next round of innovations.

Characterization of Oxidized Porous Silicon Film by Complex Process Using RTO (RTO 공정을 이용한 다공질 실리콘막의 저온 산화 및 특성분석)

  • 박정용;이종현
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.40 no.8
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    • pp.560-564
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    • 2003
  • Thick oxide layer was fabricated by anodic reaction and complex oxidation performed by combining low temperature thermal oxidation (50$0^{\circ}C$, 1 hr at $H_2O$/O$_2$) and a RTO (rapid thermal oxidation) process (105$0^{\circ}C$, 1 min). Electrical characteristics of OPSL (oxidized porous silicon layer) were almost the same as those of thermal silicon dioxide prepared at high temperature. The leakage current through the OPSL of 20${\mu}{\textrm}{m}$ thickness was about 100 - 500 ㎀ in the range 0 V to 50 V. The average value of breakdown field was about 3.9 MV/cm. From the XPS analysis, surface and internal oxide films of OPSL prepared by complex process were confirmed completely oxidized and also the role of RTO process was important for the densification of PSL (porous silicon layer) oxidized at low temperature.