• 제목/요약/키워드: Reinforcing filler

검색결과 60건 처리시간 0.022초

A Comparison Study on Reinforcement Behaviors of Functional Fillers in Nitrile Rubber Composites

  • Seong, Yoonjae;Lee, Harim;Kim, Seonhong;Yun, Chang Hyun;Park, Changsin;Nah, Changwoon;Lee, Gi-Bbeum
    • Elastomers and Composites
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    • 제55권4호
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    • pp.306-313
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    • 2020
  • To investigate the reinforcing effects of functional fillers in nitrile rubber (NBR) materials, high-structure carbon black (HS45), coated calcium carbonate (C-CaCO3), silica (200MP), and multi-walled carbon nanotubes (MWCNTs) were used as functional filler, and carbon black (SRF) as a common filler were used for oil-resistant rubber. The curing and mechanical properties of HS45-, 200MP-, and MWCNT-filled NBR compounds were improved compared to those of the SRF-filled NBR compound. The reinforcing effect also increased with a decrease in the particle size of the fillers. The C-CaCO3-filled NBR compound exhibited no reinforcing effect with increasing filler concentration because of their large primary particle size (2 ㎛). The reinforcing behavior based on 100% modulus of the functional filler based NBR compounds was compared by using several predictive equation models. The reinforcing behavior of the C-CaCO3-filled NBR compound was in accordance with the Smallwood-Einstein equation whereas the 200MP- and MWCNT-filled NBR compounds fitted well with the modified Guth-Gold (m-Guth-Gold) equation. The SRF- and HS45-filled NBR compounds exhibited reinforcing behavior in accordance with the Guth-Gold and m-Guth-Gold equations, respectively, at a low filler content. However, the values of reinforcement parameter (100Mf/100Mu) of the SRF- and HS45-filled NBR compounds were higher than those determined by the predictive equation model at a high filler content. Because the chains of SRF composed of spherical filler particles are similarly changed to rod-like filler particles embedded in a rubber matrix and the reinforcement parameter rapidly increased with a high content of HS45, the higher-structured filler. The reinforcing effectiveness of the functional fillers was numerically evaluated on the basis of the effectiveness index (��SRF/��f) determined by the ratio of the volume fraction of the functional filler (��f) to that of the SRF filler (��SRF) at three unit of reinforcing parameter (100Mf/100Mu). On the basis of their effectiveness index, MWCNT-, 200MP-, and HS45-filled compounds showed higher reinforcing effectiveness of 420%, 70%, and 20% than that of SRF-filled compound, respectively whereas C-CaCO3-filled compound exhibited lower reinforcing effectiveness of -50% than that of SRF-filled compound.

무기충전제(無機充塡劑)를 변량배합(變量配合)한 천연(天然)고무 가황체(加黃體)의 온도변화(溫度變化)에 따른 보강성효과(補强性效果)의 연구(硏究) (A Study on the Reinforcing Effects of Inorganic Filler Contained NR Vulcanizates with Temperature and Loading Variation.)

  • 최재운;홍청석;전경수
    • Elastomers and Composites
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    • 제22권4호
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    • pp.293-304
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    • 1987
  • The purpose of this study is to examine the effect of rubber-filler attachments on inorganic filler contained NR vulcanizatic. The results of this study showed as follows. The reinforcing properties and damping values of the vulcanizates in the elastic region showed strong relation with the filler characteristics and temperture. The vulcanizates filled with nature-activated inorganic filler like silica had higer elastic modulus and damping values than the vulcanizates of nature-nonactivated inorganic filter. The reinforcing effects of differential filler loadings on NR raised the effects with temperature rise, but the damping values varied with the filler characteristics and temperature variations.

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Effects of Inorganic Fillers on Mechanical Properties of Silicone Rubber

  • Kim, Gyu Tae;Lee, Young Seok;Ha, KiRyong
    • Elastomers and Composites
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    • 제54권2호
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    • pp.142-148
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    • 2019
  • In this study, the effects of filler particle size and shape on the physical properties of silicone rubber composites were investigated using inorganic fillers (Minusil 5, Celite 219, and Nyad 400) except silica, which was already present as a reinforcing filler of silicone rubber. Fillers with small particle sizes are known to facilitate the formation of the bound rubber by increasing the contact area with the polymer. However, in this experiment, the bound rubber content of Celite 219-added silicone composite was higher than that of Minusil 5-added silicone composite. This was attributed to the porous structure of Celite 219, which led to an increase in the internal surface area of the filler. When the inorganic fillers were added, both thermal decomposition temperature and thermal stability were improved. The bound rubber formed between the silicone rubber and inorganic filler affected the degree of crosslinking of the silicone composite. It is well-known that as the size of the reinforcing filler decreases, the reinforcing effect increases. However, in this experiment, the hardness of the composite material filled with Celite 219 was the highest compared to the other three composites. Furthermore, the highest value of 2.19 MPa was observed for 100% modulus, and the fracture elongation was the lowest at 469%. This was a result of excellent interaction between Celite 219 filler and silicone rubber.

Nanofiller as Crosslinker for Halogen-Containing Elastomers

  • Sahoo, N.G.;Kumar, E.Shiva;Das, C.K.;Panda, A.B.;Pramanik, P.
    • Macromolecular Research
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    • 제11권6호
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    • pp.506-510
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    • 2003
  • A Zn ion-coated nanosilica filler has been developed and tested, in chlorosulfonated polyethylene (CSPE) and polychloroprene (CR), as a vulcanizing activator, cum was reinforcing filler. In this study, ZnO was replaced by the Zn ion-coated nanosilica filler with an aim of studying the dual role of this nanofiller in CSPE and CR. In the case of CSPE vulcanizates, the presence of MgO deteriorated the state and rate of cure when the Zn ion-coated nanosilica filler was used, but in the case of CR it improved the state of cure and enhanced the modulus and tensile strength. The Zn ion-coated filler proved to be a better reinforcing-cum-curing agent than was externally added ZnO and NA-22 also proved to be a better curative in the presence of the Zn ion-coated nanosilica filler for both CSPE and CR.

광물화된 탄소나노튜브 첨가재의 계면 특성화 (Interfacial Characterization of Mineralized Carbon Nanotubes)

  • 박찬욱;정지원;윤군진
    • Composites Research
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    • 제31권5호
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    • pp.282-287
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    • 2018
  • 본 연구는 광물화된 탄소나노튜브를 고분자 기지재료의 강화재로 사용할 때, 계면 결합력이 기존 탄소나노튜브 강화재에 비해 어떤 차이를 보이는지 분자동역학 시뮬레이션을 통해 탐구한다. 최근 탄소나노튜브에 질소를 도핑한 후 표면을 광물화 하는 실험 연구가 보고되고 있다. 하지만 복합재료의 강화제로 첨가되었을 때 보일 수 있는 물성 증가 현상에 대한 연구는 아직 부족하다. 광물질로는 실리카($SiO_2$)를 사용했고 고분자 기지재료로는 열 가소성 수지인 poly(methyl metacrylate) (PMMA)를 사용했다. 계면 결합력과 계면 전단 응력을 계산하기 위해 강화재를 기지재료로부터 빼내는 pull-out 시뮬레이션이 진행되었다. 계산 결과, 실리카 광물화된 탄소나노튜브가 고분자 기지재료와 향상된 계면 상호작용을 가지는 것으로 조사되었다. 본 연구진은 향후 광물화된 탄소나노튜브 강화재가 첨가된 나노 복합재료의 열 기계적 물성을 분석하여 다양한 분야에서의 활용 가능성을 제시할 계획이다.

Cure Characteristics, Mechanical Properties and Abrasion Resistance of Silica Filled Natural Rubber Vulcanizate

  • Lee, Hae Gil;Park, Chan Young
    • Elastomers and Composites
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    • 제50권3호
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    • pp.159-166
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    • 2015
  • Silica which is used for reinforcing filler in tire industry is widely known as eco-friendly material exerting $CO_2$ reduction effect through decrease of rolling resistance and improvement of wet grip. Generally silica is classified as a highly polar filler because it contains a large number of silanol (Si-OH) group on its surface. And also silica gives a lower reinforcing effect than carbon black due to its poorer rubber-filler interaction. Therefore silica is treated with silane coupling agent or activator, then following the conventional rubber blend method, vulcanized sheets were prepared using a hot press, and cure characteristics, mechanical properties and abrasion resistance of the test specimens were investigated. It was found that with an increase in the silane coupling agent content the tensile strength, 300% modulus and abrasion resistance increased while Mooney viscosity decreased and crosslink density slightly increased with an increase of activator.

Electrical properties of polyethylene composite films filled with nickel powder and short carbon fiber hybrid filler

  • Mironov, V.S.;Kim, Seong Yun;Park, Min
    • Carbon letters
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    • 제14권2호
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    • pp.105-109
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    • 2013
  • Effects of the amount of nickel powder (Ni) in Ni-carbon fiber (CF) hybrid filler systems on the conductivity(or resistivity) and thermal coefficient of resistance (TCR) of filled high density polyethylene were studied. Increases of the resistivity and TCR with increasing Ni concentration at a given hybrid filler content were observed. Using the fiber contact model, we showed that the main role of Ni in the hybrid filler system is to decrease the interfiber contact resistance when Ni concentration is less than the threshold point. The formation of structural defects leading to reduced reinforcing effect resulted in both a reduction of strength and an increase of the coefficient of thermal expansion in the composite film; these changes are responsible for the increases of both resistivity and TCR with increasing Ni concentration in the hybrid filler system.

가황(加黃)고무에 함유(含有)된 충전제(充塡劑)에 대(對)한 적외선분광분석(赤外線分光分析) 연구(硏究) (Infrared Studies of the Rubber-Filler System)

  • 서원동;백남철
    • Elastomers and Composites
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    • 제13권2호
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    • pp.99-107
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    • 1978
  • The measurement of the infrared absorption spectrum of supporting reinforcing filler which is oltained from the domestic area of Korea, Japan and U.S.A., is used by the method of KBr pellet. As a result of experiment, each absorption fond of the filler had appeared differently, because of each filler is consisted of different chemical composition, different crystalline form, different method of preparation, and the different ways of use etc. According to the above phenomena, each filler seems to have a different characteristic infrared absorption band, We can find what filler is used for sample rubber.

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Nanofiller as Vulcanizing Aid for Styrene-Butadiene Elastomer

  • Sahoo, N.G.;Das, C.K.;Panda, A.B.;Pramanik, P.
    • Macromolecular Research
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    • 제10권6호
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    • pp.369-372
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    • 2002
  • The use of ZnO and stearic acid is very well known in sulfenamide accelerated sulfur vulcanization of diene elastomers. Zn-ion coated nano filler has been developed and tested, in styrene-butadiene rubber (SBR) as sulfur vulcanizing activator cum reinforcing filler. In this study Zinc oxide has been replaced by the Zn-ion coated nano silica filler with an aim to study the dual role of this nanofiller in SBR. The presence of Zn-ion on the nano silica filler surface activates the sulfur vulcanization by involving Zn++ in to the sulfurating complex formed with thiazole from sulfenamide. The increase of Zn-ion, on the nanofiller, decrease the scorch safety of the elastomer compound but increase the tensile strength, state of cure and tear strength and attain maximum at its 10% level. The presence of stearic acid increases the rate of vulcanization. Replacement of stearic acid with mono-stearate, however, increases the vulcanization rate but decrease the ultimate state of cure. A mechanistic scheme involving dual function of this nanofiller has been suggested.

각종(各種) 충전제(充塡劑)를 배합(配合)한 천연(天然)고무의 가황체(加黃體)의 특성(特性)에 관(關)한 연구(硏究)(II)(가황특성(加黃特性) 및 물리적성질(物理的性質)) (A Study on Vulcanization Characteristics and Physical Properties for the Filler Compounded NR Vulcanizates.(II))

  • 최재운;홍청석;허동섭
    • Elastomers and Composites
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    • 제20권1호
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    • pp.13-24
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    • 1985
  • It is generally agreed that strong linkages exist between rubber chains and reinforcing filler particles. The purpose of this study is to examine the effect of rubber-filler attachments on the various mechanical properties of the rubber. In particular, the modulus and strength will be altered by these attachments. For this study, the curing properties are examined by means of ODR (Oscillating Disk Rheometer), the physical properties by means of Instrong. The results of this study can be summarized as follows. In the ODR test, the carbon black filled stock has shorter scorch time than gum stock and, the silica and clay filled stock has longer scorch time than gum stock. In the modulus, ten sile and swelling properties, the vulcanizates filled with carbon black had higher those values than inorganic filler loaded NR vulcanizates, but the rebound rate showed that the silica filled NR vulcanizates was lower than other inorganic filler contained NR vulcanizates and the ISAF filled NR vulcanizates was lower than other carbon block contained NR vulcanizates.

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