• Title/Summary/Keyword: Reorder Point

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Modified (Q, r) Model for Discrete Demand

  • Rim, Suk-C.;Noh, Seung-J.;Hyun, Hye-Mi
    • Management Science and Financial Engineering
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    • v.17 no.1
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    • pp.65-78
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    • 2011
  • In the continuous review (Q, r) model one continuously monitors inventory level and places a replenishment order when the inventory position reaches the reorder point. In many business practices, however, inventory decreases in a discrete fashion. As a result, replenishment orders are usually placed after the inventory position gets far below the reorder point. This makes a chance of shortage more likely and the service level lower than designed. Such a discrepancy can be compensated for by raising the reorder point to some extent. The question is how much the reorder point should be raised in order to compensate for a potential shortage. In this study, we present experimental analyses for this question. Regression models are also proposed for on-site use.

Improving the Efficiency of SCM Process by Rearranging the Reorder Point (발주마감시간 변경을 통한 SCM Process 개선)

  • Paik, Si-Hyun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.31 no.2
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    • pp.36-42
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    • 2008
  • As competition shifts from being a company oriented one to a supply chain oriented, an effective SCM(supply chain management) becomes a necessary strategy for any successful businesses. But, it is not easy to form a successful SCM, because the individual desire of participants conflict with others. These desires affect the performance of SCM and cause waste of cost and time. Analyzing a supply chain of discount retailers, this paper eliminates idle time and improves the process with rearranging the reorder closing time(reorder point). For win-win strategy, this work reveals the reorder closing time is an important factor. It is possible to reduce cost and time on the entire SCM process by just changing the ordering time.

A Study on Inventory Control Policy for Semi-Finished Product and Optional Components (반제품과 선택품의 재고관리 정책에 대한 연구)

  • Lee, Dongju;Lee, Chang-Yong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.4
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    • pp.31-37
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    • 2013
  • In this paper, we develop an efficient approach to solve a continuous review inventory system with a budget constraint when the semi-finished product and optional components are required to be assembled. We are, in particular, interested in a budget constraint that includes a service level. The service cost, such as labor and facility costs, tends to increase as the service level increase, and it makes the problem difficult to solve. Assuming that the reorder point for a semi-finished product is given, we show that the order quantity for the semi-finished product and the order quantity and reorder point for optional components can be determined by minimizing the total cost that includes setup cost, inventory holding cost, and shortage cost. The performance of the proposed approach is tested by numerical examples. By using sensitivity analysis, we conclude that, as the reorder point for semi-finished product increases, the order quantity for semi-finished product increases, whereas the order quantity and reorder point of optional components decreases.

Continuous Review (Q, r) Inventory Model with Stochastic Lead Time (확률적 조달기간을 갖는 연속조사 (Q,r) 재고모형)

  • Lee Chang-Hui;Min Gye-Ryo
    • Journal of the military operations research society of Korea
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    • v.18 no.2
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    • pp.181-191
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    • 1992
  • In this paper in order to prevent break of operation of equipments resulted from the delay of parts supply, the continuous review(Q, r) inventory model with probabilistic lead time is developed. If the lead tire is random varivable, the cycle also is stochastic. Then it is not easy to obtain the total cost equation of this inventory model. Therefore it is assumed that one cycle is the interval of reorder points. When the lead time is assumed to have exponential probability distribution, the lot-size and reorder point which minimize total cost are obtained. And as the lead time increases, the order quantity and the total cost are greater, but the reorder point increases by a certain point of time and then decreases.

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Determination of a Robust Economic Order Quantity Using Taguchi Method (다구찌 방법(方法)을 이용한 경제적(經濟的) 발주량(發注量)의 안정성(安定性) 설계(設計))

  • Choe, Jong-Deok;Seo, Sun-Geun
    • Journal of Korean Society for Quality Management
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    • v.20 no.1
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    • pp.68-79
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    • 1992
  • The economic order quantity(EOQ) is a robust quantity, and it is largely insensitive to reasonable errors in the estimation of most of its parameters. Optimal EOQ and reorder point which are not sensitive to the estimates of the various cost model parameters for Kim and Park's model are determined. This of Taguchi's parameter design which finds a robust EOQ and reorder point using reasonable cost structure on the assumption of normally distributed quality characteristic. A numerical example is also presented to illustrate the proposed procedure and computer aided numerical experiments for selected values of backordered fractions and standard deviations are performed.

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Joint Optimization of Age Replacement and Spare Provisioning Policy (수명교체와 예비품 재고 정책의 통합 최적화)

  • Lim, Sung-Uk;Park, Young-Taek
    • Journal of Korean Society for Quality Management
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    • v.40 no.1
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    • pp.88-91
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    • 2012
  • Joint optimization of preventive age replacement and inventory policy is considered in this paper. There are three decision variables in the problem: (i) preventive replacement age of the operating unit, (ii) order quantity per order and (iii) reorder point for spare replenishment. Preventive replacement age and order quantity are jointly determined so as to minimize the expected cost rate, and then the reorder point for meeting a desired service level is found. A numerical example is included to explain the joint optimization model.

A Study on Inventory Control according to the Authorized Days for Supply Level (보급수준 인가일수에 따른 재고수준 산출에 관한 연구)

  • Jeong, Hai-Sung
    • Journal of Applied Reliability
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    • v.7 no.3
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    • pp.119-126
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    • 2007
  • This paper deals with (s, S) spare part inventory model. Maintaining appropriate spare parts is one of the most important military affairs related to the readiness of military forces. In the problem under consideration, a military unit possesses n equipments and all the n equipments should be in operational readiness for the military purpose. The lifetime distribution of a part has been assumed to be exponential. This paper suggests the reorder point and order quantity under the assumption that the lifetime distribution of a part is weibull.

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A Design for Integrated Logistics System with Inventory Control and Transportation Planning Problem (재고와 수송계획문제를 고려한 통합물류시스템 설계)

  • 우태희;조남호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.48
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    • pp.37-52
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    • 1998
  • In many distribution systems important cost reductions and/or service improvements may be achieved by adopting an efficient inventory policy and proper selection of facilities. These efficiency improvements and service enhancements clearly require an integrated approach towards various logistical planning functions. The areas of inventory control and transportation planning need to be closely coordinated. The purpose of this paper is to construct an integrated model that can minimize the total cost of the transportation and inventory systems between multiple origin and destination points, where in origin point i has the supply of commodities and in destination point j requires the commodities. In this case, demands of the destination points are assumed random variables which have a known probability distribution. Using the lot-size reorder-point policy and the safety stock level that minimize total cost we find optimal distribution centers which transport the commodities to the destination points and suggest an optimal inventory policy to the selected distribution center. We also show if a demand greater than one unit will occur at a particular time, we describe the approximate optional replenishment policy from computational results of this lot-size reorder-point policy. This model is formulated as a 0-1 nonlinear integer programming problem. To solve the problem, this paper proposes heuristic computational procedures and a computer program with UNIX C language. In the usefulness review, we show the meaning and validity of the proposed model and exhibit the results of a comparison between our approach and the traditional approach, respectively.

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The Research on the Managing Method for Reasonable Amount of Inventory in Construction Site Using Inventory Model and BIM Data. (재고모형과 BIM 데이터를 활용한 건설현장의 적정 재고 관리방안에 대한 연구)

  • Kim, Ban-Seok;Park, Byung Joo;Park, Jung-Lo;Kim, Joo-Hyung;Kim, Jae-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.119-120
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    • 2012
  • The management for materials and inventory is one of the factors which are considered the most for profits of a business in almost all industrial fields. Resource procurement which occupies more than 40% of an overall construction cost has a strong relationship with profits of a business but it is regarded as a work for a manager rather than for a technician. It makes the importance of resource procurement relatively low and slows down the development of workings. As the construction project becomes more larger and complicated, effective management for materials are directly affecting the profits of a business. Therefore, this research works on finding an economical managing method for materials according to a characteristic of construction project based on accurately forecasted BIM data. Finding a reorder point by using BIM data which contains an accurate data for schedule and material enables a better management for materials and provides more accurate data on matters which were used to be determined by an intuition of a manager.

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인공신경망을 이용한 공급 사슬 상에서의 재고관리

  • 정성원;서용원;박찬권;박진우
    • Proceedings of the Korea Society for Simulation Conference
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    • 2002.11a
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    • pp.101-105
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    • 2002
  • In a traditional hierarchical inventory system, direct orders are the only information for inventory management that is exchanged between the firms involved. But due to the rapid development of modern information technology, it becomes possible for the firms to share more information in real time, e.g. demand and inventory status data. And so the term Supply Chain has emerged because it is seen as an important source of competitive advantage. Now it is possible to challenge traditional approaches to inventory management. In the past, one of the de-facto assumptions for inventory management was that the demand pattern follows a specific distribution function. However, it is undesirable to apply this assumption in real situations because the demand information in the supply chain tends to be distorted due to the bullwhip effect in a supply chain. To overcome this weakness, we propose a new solution method using NN (Neural Network). Our method proceeds in three steps. First, we find the patterns of optimal reorder points by analyzing past data. Second. train the NN using these pattern data and finally decide the reorder point. Using simulation experiment, we show that the proposed solution method gives better result than that of traditional research.

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