• Title/Summary/Keyword: Resol Phenol

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Synthesis of Resol Type Phenol Resins and Their Reaction Properties (Resol형 페놀수지의 합성과 반응특성)

  • Kim, Dong-Kwon;Joe, Ji-Eun;Kim, Jung-Hun;Park, In Jun;Lee, Soo-Bok
    • Applied Chemistry for Engineering
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    • v.16 no.2
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    • pp.288-291
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    • 2005
  • Resol type phenol-formaldehyde (PF) resin was synthesized by addition reaction of formaldehyde (F) and phenol (P). And the PF resin was synthesized by condensation reaction in which water was removed. In this work, we studied the influence of experimental parameters in the addition reaction, such as F/P mole ratio, amount of catalyst, reaction temperature, reaction time, and so on. Also, we studied the influence of molecular weight and viscosity of PE resin as a function of condensation time. As a result, in addition reaction, the reaction time decreased remarkably as the catalyst concentration increased, and the time decreased with increasing reaction temperature at a constant catalyst concentration. Also, in condensation reaction, the viscosity of resol type PF resin increased from 1500 to 9000 cps as a function of condensation time; molecular weight showed from 500 to 1100 g/mol.

Synthesis and Bonding Properties of Phenol·Resorcinol·Formaldehyde Resin Adhesives (페놀·레조르시놀 수지의 합성과 접착성능)

  • Roh, Jeang-Kwan
    • Journal of the Korean Wood Science and Technology
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    • v.21 no.1
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    • pp.51-58
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    • 1993
  • The phenol resorcinol formaldehyde resin (PRF) adhesives which are curing at ambient temperature for structural purposes were synthesized. A PRF resin is produced according to the two-stage reaction system. In first stage, a low-condensed resol or methylolated phenol were prepared from phenol by reaction with a formaldehyde in alkaline condition. The molar ratio of phenol to formaldehyde was 1.0~1.4. And in second-stage, resorcinol was added to combine with the methylol group of a low-condensed resol(R/P molar ratio 0.3). The glue-joint strength, pot-life and workability of this synthetic PRF resin were superior to conventional ambient temperature setting adhesives such as oilic urethane or water based polymer-isocyanate resin for wood adhesives.

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Synthesis of Carbon Nanofibers Based on Resol Type Phenol Resin and Fe(III) Catalysts

  • Hyun, Yu-Ra;Kim, Hae-Sik;Lee, Chang-Seop
    • Bulletin of the Korean Chemical Society
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    • v.33 no.10
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    • pp.3177-3183
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    • 2012
  • The carbon nanofibers (CNFs) used in this study were synthesized with an iron catalyst and ethylene as a carbon source. A concentration of 30 wt % iron(III) acetylacetonate was dissolved in resol type phenol resin and polyurethane foam was put into the solution. The sample was calendered after being cured at $80^{\circ}C$ in air for 24 h. Stabilization and carbonization of the resol type phenol resin and reduction of the $Fe^{3+}$ were completed in a high-temperature furnace by the following steps: 1) heating to $600^{\circ}C$ at a rate of $10^{\circ}C/min$ with a mixture of $H_2/N_2$ for 4 h to reduce the $Fe^{3+}$ to Fe; 2) heating to $1000^{\circ}C$ in $N_2$ at a rate $10^{\circ}C/min$ for 30 minutes for pyrolysis; 3) synthesizing CNFs in a mixture of 20.1% ethylene and $H_2/N_2$ at $700^{\circ}C$ for 2 h using a CVD process. Finally, the structural characterization of the CNFs was performed by scanning electron microscopy and a synthesis analysis was carried out using energy dispersive spectroscopy and X-ray photoelectron spectroscopy. Specific surface area analysis of the CNFs was also performed by $N_2$-sorption.

Role of F/P Ratio on Curing Behavior for Phenolic Resol and Novolac Resins by FT-IR (FT-IR 분석에 의한 레졸과 노블락 페놀 수지의 경화거동에 미치는 F/P 몰비)

  • Lee, Young-Kyu;Kim, Hyun-Joong
    • Journal of Adhesion and Interface
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    • v.2 no.3
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    • pp.16-24
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    • 2001
  • The curing behavior of a phenolic resin (F/p: 1.3, 1.9, 2.5 for resol resin, F/P: 0.5, 0.7, 0.9 for novolac resin) has been studied by FT-IR spectroscopy. In this study is to synthesis of resol and novolac type phenolic resin with different F/P molar ratios and to compare the level of cure at different curing temperature conditions ($130^{\circ}C$, $160^{\circ}C$, $180^{\circ}C$ for resol resin, $160^{\circ}C$, $170^{\circ}C$, $180^{\circ}C$ for novolac resin) for 3, 5, 7, 10, 20, and 60 (min.), respectively. The conversion (${\alpha}$) was determined by the ratio of the peak area with time to the peak area of non-baked phenolic QH ($3300cm^{-1}$) at spectra. It is concluded that the initial curing rate of resol and novolac resin was increased as the molar ratio of formaldehyde/phenol increased and as the curing temperature of resin increased. According to the analysis was by the homogenous first-order model, the initial curing rate of resol and novolac resin was increased as the molar ratio of formaIdehyde/phenol increased at specific curing temperature.

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The Effects of the Tempered Materials on the Thermal Runaway Characteristics in the Resol Resin Synthesis Reaction (레졸수지 합성반응에서 온도조절 물질이 열폭주 특성에 미치는 영향)

  • Lee, Jung-Suk;Lee, Keun-Won
    • Journal of the Korean Institute of Gas
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    • v.18 no.4
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    • pp.27-34
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    • 2014
  • In this study, we evaluated an effect of the tempered materials on the thermal runaway characteristics in the resol resin synthesis reaction using the adiabatic calorimetry of vent sizing package 2(VSP2). The kinetic parameters, such as an activation energy and heat of reaction, were estimated using the test results. As the results, the instantaneous characteristics to express the intensity of runaway reaction decreased at the low solid content. However, the sudden loss of the tempered materials triggered the second runaway reaction rapidly. In this condition, the heat of reaction and the activation energy of phenol and p-formaldehyde were about 157 kJ/mol and 60 kJ/mol, respectively.

Properties and structure of Li-doped carbonized phenol resin electrode (Li-doped 탄화된 페놀레진 전극의 성질과 구조)

  • Kim, Han-Joo;Park, Jong-Eun;Lee, Hong-Ki;Park, Soo-Gil
    • Proceedings of the KIEE Conference
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    • 1999.11d
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    • pp.965-967
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    • 1999
  • In order to solve to instability in air and to format dentrite, we used carbonized phenol resin electrode which is amorphous carbon. The structure and properties of deeply Li-doped carbonized phenol resin have been investigated in association with their utilization as electrodes in rechargeable batteries. Resol type phenol resin used as starting material. The doped lithium was found neither in metallic nor in ionic states even in the most deeply doped state($C_{2.2}$Li stage). It has also been confirmed that the carbonized phenol resin electrode has a large capacity with good stability and reversibility. These results strongly suggest that the carbonized phenol resin can make an excellent anode material for secondary batteries. Finally, we discuss that the carbonized phenol resin doped up to the $C_2Li$ stage can exhibit an energy density per volume as high as lithium metal. We know that carbonized phenol resin can used as cathode as well as anode by cyclic voltammogram.

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Characteristics and Kinetics of the Addition Reaction of Resol Resin Formation (레졸수지 합성에서 부가반응 특성 및 반응속도론)

  • Ann, Jae-Ok;Nam, Young-Woo
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.301-309
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    • 2008
  • In this study, the effect of formaldehyde to phenol (F/P) molar ratios, catalyst wt%, and reaction temperature on the chemical structure was studied utilizing a two-level full factorial experimental design. The effect of three variables on the chemical structure was analyzed by using three-way ANOVA of SPSS. Concentration of methyrol-substituted phenols after 300 min addition reaction increased with higher the F/P mole ratio, lower the reaction temperature and lower the catalyst wt%. Resol catalysed by barium hydroxide showed higher addition of formaldehyde onto ortho positions of phenolic rings. A simplified elementary reaction model for resole type phenolic resin formation which do not consider the dissociation of phenolic compounds and the fraction of formaldehyde in the form of methylene glycol was proposed and compared with Zavitsas' type models. Elementary reaction model showed error of 2.79% compared to the error of 3.27% in Zavitsas' type models. It was thought that the elementary reaction model could be used to predict the behavior of addition reaction in resol formation.

Evaluation of developed bipolar plates for PEMFC (고분자 전해질 연료전지 분리판 개발 및 평가)

  • Ahn, Seong-Soo;Oh, Jae-Yeol;Lee, Kyoung-Jun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.73-76
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    • 2008
  • Bipolar Plates for PEMFC have been a key component of fuel cells with MEA, thus in this research they have been fabricated by a compression molding technique after mixing graphite powder with phenol resin. The results have shown the prominent properties compared with those by foreign advanced company with respect to the electrical conductivity and flexural strength. In addition, it has been carried out that the Voltage-Current characteristics comparison according to the unit cell experiments of bipolar plates. As a result, we have obtained good performances and we are going to research the molding feasibility of bipolar plate's flow channel.

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Manufacture of Wood Tar-based Phenol Adhesives and Adhesive Properties (목타르계 페놀접착제의 제조 및 접착성능)

  • Park Sang-Bum;Kim Su-Won;Park Byung-Dae;Han Tae-Hyung;Kang Eun-Chang;Park Jong-Young;Mun Sung-Phil
    • Journal of Korea Foresty Energy
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    • v.24 no.1
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    • pp.33-38
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    • 2005
  • To find a new use of wood tar which is obtained from the manufacturing process of wood charcoal, a resol type of phenol adhesive using wood tar was made and some adhesion tests on plywood were examined. Phenol adhesive synthesized with pine tar was almost same as an original phenol adhesive in physical properties such as solid content and viscosity and tensile-shear adhesive strength of plywood made of phenol adhesive synthesized with pine tar was not much lower than the original one in non-waterproof and waterproof tests. Phenol adhesive synthesized with oak tar, however, was different from original phenol adhesive in physical properties. Adhesive strength of plywood made of oak tar was $50\%$ lower than the original one on waterproof tests. The amount of emitted formaldehyde increased as the amount of wood tar increased.

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Properties and Thermal Characteristics of Phenol Foam for Heat Insulating Materials (단열재용 페놀폼의 물성과 열적특성)

  • Kim, Dong-Kwon;Lee, Soo-Bok
    • Applied Chemistry for Engineering
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    • v.17 no.4
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    • pp.357-360
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    • 2006
  • In this study, we studied the physical properties and application of PF foam as heat insulating materials. In the experimental results, the density of PF foam showed $0.030g/cm^3$ and the thermal conductivity showed $0.026kcal/m.h.^{\circ}C$. Also, thermal resistance of the prepared PF foam was volatilized about 71.7 wt% when the temperature was $500^{\circ}C$ (1 h). And the chemical structure of PF foam have a closed cell type in the important properties as heat insulating materials. Therefore, it was confirmed that the prepared PF foam had excellent performance as heat insulating materials.