• Title/Summary/Keyword: Robust design

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The Taguchi Robust Design Method : Current Status and Future Directions (다구치 강건설계 방법 : 현황과 과제)

  • Yum, Bong-Jin;Kim, Seong-Jun;Seo, Sun-Keun;Byun, Jai-Hyun;Lee, Seung-Hoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.5
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    • pp.325-341
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    • 2013
  • During the past several decades, the Taguchi robust design method has been widely used in various fields successfully. On the other hand, some researchers and practitioners have criticized the method with respect to the way of utilizing orthogonal arrays, the signal-to-noise ratio as a performance measure, data analysis methods, etc., and proposed alternative approaches to robust design. This paper introduces the Taguchi method first, evaluates the validity of the criticisms, and discusses advantages and disadvantages of each alternative. Finally, research issues to be addressed for effective robust design are presented.

Robust Design and Tolerancing for the Performance Improvement of Stabilized Mirror System under Vehicle Vibration (차량진동에 대한 안정거울장치의 성능향상을 위한 강건설계 및 공차할당)

  • Lee, Chong-Won;Jeong, Ho-Seop;Sohn, Seok-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.859-869
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    • 1997
  • In this paper, the robust design and tolerancing of the stabilized mirror is performed to increase its stabilization performance under vehicle vibration. Based on the sensitivity analysis, the seven important control factors are first identified, and then the optimal as well as robust values in the sense of Taguchi method are obtained. Finally, the tolerances associated with each design variables are determined based on a successive sensitivity analysis of the simulated system response so that the deviation in the response from the target value meets the specification requirements. The proposed tolerancing method features that it is a robust but conservative design method and that the computational effort is much less than the Monte Carlo simulation method.

A Structural Design of Microgyroscope Using Kriging Approximation Model (크리깅 근사모델을 이용한 마이크로 자이로스코프의 구조설계)

  • Kim, Jong-Kyu;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.149-154
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    • 2008
  • The concept of robust design was introduced by Dr. G. Taguchi in the late 1940s, and his technique has become commonly known as the Taguchi method or the robust design. In this research, a robust design procedure for microgyroscope is suggested based on the kriging and optimization approaches. The kriging interpolation method is introduced to obtain the surrogate approximation model of true function. Robustness is calculated by the kriging model to reduce real function calculations. For this, objective function is represented by the probability of success, thus facilitating robust optimization. The statistics such as mean and variance are obtained based on the reliable kriging model and the second-order statistical approximation method.

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Design of Annular Finned Heat Transfer Tube Using Robust Optimization (원형 확장 휜 열 교환기의 치수 강건최적설계)

  • Jhong, Woo-Jin;Yoon, Ji-Won;Lee, Jong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1437-1443
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    • 2003
  • Most optimization problems do not consider tolerance of design variables and design parameters. Ignorance of these tolerances may not fit for the practical problems and can lead to an unexpected conclusion. That is why we suggest robust optimization considering tolerances in both design variables and problem parameters. Using robust optimization, we designed minimum weight annular finned heat transfer tube subject to constraints on limitation of pressure difference and minimum value of total heat transfer. Consequently, robust optimization satisfies tolerance considered practical problems.

QUALITY IMPROVEMENT FOR BRAKE JUDDER USING DESIGN FOR SIX SIGMA WITH RESPONSE SURFACE METHOD AND SIGMA BASED ROBUST DESIGN

  • Kim, H.-S.;Kim, C.-B.;Yim, H.-J.
    • International Journal of Automotive Technology
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    • v.4 no.4
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    • pp.193-201
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    • 2003
  • The problem of brake judder is typically caused by defects of quality manufacturing. DFSS (Design for six sigma) is a design process for quality improvement. DFSS will result in more improved but less expensive quality products. This paper presents an implementation of DFSS for quality improvement of the brake judder of heavy-duty trucks. Carrying out 5 steps of DFSS, the major reasons for defects of quality are found. The numerical approximation of the brake system is derived by means of the response surface method. Its quality for brake judder is improved by using the sigma based robust design methodology. Results are compared between the conventional deterministic optimal design and the proposed sigma based robust design. The proposed one shows that manufacturing cost may increase as the quality level increase. The proposed one, however, is more economical in aspect of the overall cost since the probability of failure dramatically goes down.

The Robust Design with Column Merging Method for the Optimal Design of Low Noise Intake System (강건설계와 열합병법을 이용한 세분화한 흡기계 저소음 최적설계)

  • 오재응;차경준;한정순;박영선;진정언
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.10
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    • pp.773-784
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    • 2002
  • This paper proposes an optimal design to improve the performance of the intake system by reducing the noise. We adapt the Taguchi method and column merging method for the above design. At the first stage of the design, the length and radius of each component of the current intake system are selected as control factors. Then the $L^{18}$ table of orthogonal array is used to get the effective main factors. At the second stage, the $L^{16}$ table of orthogonal array and the column merging method is combined to analyze subdivided significant factors. We know that the robust design with the column merging method provides better design for noise of intake system than the robust design itself.

Design of robust controller for the longitudinal autopilot system of BTT missile using QFT (QFT를 이용한 BTT 미사일 종방향 오토파일럿 시스템의 강인제어기 설계)

  • 김석우;윤경한;김영철
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.418-421
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    • 1997
  • A design method of robust controller for the longitudinal autopilot of BTT missile is considered. The difficulties are a set of linearized dynamic models which corresponds to different operating points has a wide range of parameters and it has even Non-Minimum Phase(NMP) zeros. In this paper, such a family of models is expressed by an interval plant. Then a robust control design method using QFT is represented. A simulation result shows that the proposed controller satisfies the given specification well.

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Robust Design for Multiple Quality Characteristics using Principal Component Analysis

  • Kwon, Yong-Man;Hong, Yeon-Woong
    • Journal of the Korean Data and Information Science Society
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    • v.14 no.3
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    • pp.545-551
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    • 2003
  • Robust design is to identify appropriate settings of control factors that make the system's performance robust to changes in the noise factors that represent the source of variation. In this paper we propose how to simultaneously optimize multiple quality characteristics using the principal component analysis of multivariate statistical analysis. An example is illustrated to compare it with already proposed method.

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Network Congestion Control using Robust Optimization Design

  • Quang, Bui Dang;Shin, Sang-Mun;Hwang, Won-Joo
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.33 no.11B
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    • pp.961-967
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    • 2008
  • Congestion control is one of major mechanisms to avoid dropped packets. Many researchers use optimization theories to find an efficient way to reduce congestion in networks, but they do not consider robustness that may lead to unstable network utilities. This paper proposes a new methodology in order to solve a congestion control problem for wired networks by using a robust design principle. In our particular numerical example, the proposed method provides robust solutions that guarantee high and stable network utilities.

Vibration control of high-rise buildings for wind: a robust passive and active tuned mass damper

  • Aly, Aly Mousaad
    • Smart Structures and Systems
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    • v.13 no.3
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    • pp.473-500
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    • 2014
  • Tuned mass dampers (TMDs) have been installed in many high-rise buildings, to improve their resiliency under dynamic loads. However, high-rise buildings may experience natural frequency changes under ambient temperature fluctuations, extreme wind loads and relative humidity variations. This makes the design of a TMD challenging and may lead to a detuned scenario, which can reduce significantly the performance. To alleviate this problem, the current paper presents a proposed approach for the design of a robust and efficient TMD. The approach accounts for the uncertain natural frequency, the optimization objective and the input excitation. The study shows that robust design parameters can be different from the optimal parameters. Nevertheless, predetermined optimal parameters are useful to attain design robustness. A case study of a high-rise building is executed. The TMD designed with the proposed approach showed its robustness and effectiveness in reducing the responses of high-rise buildings under multidirectional wind. The case study represents an engineered design that is instructive. The results show that shear buildings may be controlled with less effort than cantilever buildings. Structural control performance in high-rise buildings may depend on the shape of the building, hence the flow patterns, as well as the wind direction angle. To further increase the performance of the robust TMD in one lateral direction, active control using LQG and fuzzy logic controllers was carried out. The performance of the controllers is remarkable in enhancing the response reduction. In addition, the fuzzy logic controller may be more robust than the LQG controller.