• Title/Summary/Keyword: SA508 class 3 steel

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Evaluation of Underclad Crack Susceptibility of the SA508 Class 3 Steel for Pressure Vessels -Optimization of Heat Input- (압력용기용 SA508 class3강에 대한 underclad 균열의 감수성 평가 - 입열량의 최적화)

  • 김석원;양성호;김준구;이영호
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.139-149
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    • 1995
  • Many pressure vessels for the power plants are fabricated from low alloy ferritic steels. The inner sides of the pressure vessels are commonly weld_cladded with austenitic stainless steels to minimize problems of corrosive attack. The submerged-arc welding(SAW) process is now used in preference to other processes because of the possibilities open to automation to reduce the overaII welding times. The most reliable way to avoid underclad cracks(UCC) which are often detected at the overlap of the clad beads is to use nonsusceptible steels such as SA508 class 3. At present domestically developed forging steel of SA508 cl.S is now being cladded with single layer by using 90mm wide strip, which transfers higher heat input into the base metal compared to the conventional two layers strip cladding which has been in wide use with 30-60 mm wide strip. But the current indices for the influence of heat input on crack susceptibility are not accurate enough to express the subtle difference in crack susceptibility of the steel. Therefore, the purpose of this present study is: l) To determine UCC susceptibility on domestic forging steel, SA508 cl.S cladded with single layer by using submerged arc 90mm strip and, 2) To optimize heat input range by which the crack susceptibility could be eliminated.

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Study on RPV SA508-class 3 Steel Weldments with Submerged Arc Welding (압력용기강재 SA508 class 3의 서브머지드 아크용접부에 대한 연구)

  • 서윤석;고진현;김남훈;김건형;오세용;황용화
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.141-143
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    • 2004
  • 본 실험에서 SA508 CL.3 강재의 서브머지드아크 용접부에 대한 연구로 입열량의 차이에 따라서 인성과 미세조직과의 관계를 조사하였다. 강도가 크면 인성이 작아지고 연성이 작아지는 것을 확인하고, 입열량이 3-5kJ/$\textrm{mm}^2$를 표준으로 하는데, 본 실험에서는 1.6kJ/$\textrm{mm}^2$, 3.2kJ/$\textrm{mm}^2$, 5.0kJ/$\textrm{mm}^2$ 세 가지 조건으로 실험해 보았다. (중략)

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Effect of Heat Input on the Mechanical Properties of SA508 class 3 Steel Weldments with Submerged Arc Welding (SA508 class 3 서브머지드 아크용접부의 기계적 성질에 미치는 입열량의 영향)

  • Seo Yun-seok;Koh Jin-Hyun;Kim Nam-Hoon;Oh Se-Yong;Choo Kee-Nam
    • Journal of Welding and Joining
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    • v.22 no.5
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    • pp.38-45
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    • 2004
  • The present study is to investigate the effect of heat input on the microstructure, tensile properties and toughness of single-pass submerged arc bead-in-groove welds produced on SA508 class 3 steels. The heat input was varied in the range of 1.6, 3.2 and 5.0 kJ/mm. The toughness of weld metals was evaluated by using subsize Charpy V-notch specimens in the temperature range of -19$0^{\circ}C$ to 2$0^{\circ}C$. The weld microstructure and fractography were observed by optical and scanning electron microscopies, respectively. With increasing heat inputs, tensile strength and hardness of weld metals were decreased while elongation was increased. The poor notch toughness at 1.6 kJ/mm was attributed to the formation of ferrite with aligned second phase and banitic microstructure with high yield strength while that at 5.0 kJ/mm was due to the presence of grain boundary and polygonal ferrites. The microstructure of the intermediate energy input welds consisted of a high proportion of acicular ferrite with limited polygonal ferrites, which provide improved notch toughness.

Irradiation Behavior of Reactor Pressure Vessel SA508 class 3 Steel Weld Metals (압력용기강재 SA508 class 3 용착금속의 조사거동)

  • Koh, Jin-Hyun;Park, Hyoung-Keun;Kim, Soo-Sung;Hwang, Yong-Hwa;Seo, Yun-Seok
    • Journal of Welding and Joining
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    • v.28 no.5
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    • pp.69-74
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    • 2010
  • Irradiation behavior of the reactor pressure vessel SA508 class 3 steel weld metals was examined by Charpy V Notch impact specimens. The specimens were exposed to a fluence of $2.8{\times}1019$ neutrons(n)/$cm^2$(E>1 MeV) at $288^{\circ}C$. The irradiation damage of weld metal was evaluated by comparison between unirradiated and irradiated specimens in terms of absorbed energy and lateral expansion. The specimens for neutron irradiation were welded by submerged arc welding process at a heat input of 3.2 kJ/mm which showed good toughness in terms of weld microstructure, absorbed energy and lateral expansion. The post-irradiation Charpy V notch 41J and 68J transition temperature elevation were $65^{\circ}C$ and $70^{\circ}C$, respectively. This elevation was accompanied by a 20% reduction in Charpy V notch upper shelf energy level. The lateral expansion at 0.9mm irradiated Charpy specimens showed temperature elevation of $65^{\circ}C$ and was greatly decreased due to radiation damage.

Measurement of Dynamic Elastic Constants of RPV Steel Weld due to Localized Microstructural Variation (원자로 용접부의 국부적 미세조직 변화에 따른 동적탄성계수 측정)

  • Cheong, Yong-Moo;Kim, Joo-Hag;Hong, Jun-Hwa;Jung, Hyun-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.390-396
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    • 2000
  • The dynamic elastic constants of the simulated weld HAZ (heat-affected zone) of SA 508 Class 3 reactor pressure vessel (RPV) steel were investigated by resonant ultrasound spectroscopy (RUS). The resonance frequencies of rectangular parallelepiped samples woe calculated from the initial estimates of elastic stiffness $c_{11},\;c_{12}\;and\;c_{44}$ with an assumption of isotropic property, dimension and density. Through the comparison of calculated resonant frequencies with the measured resonant frequencies by RUS, very accurate elastic constants of SA 508 Class 3 steel were determined by iteration and convergence processes. Clear differences of Youngs modulus and shear modulus were shown from samples with different thermal cycles and microstructures. Youngs modulus and shear modulus of samples with fine-grained bainite were higher than those with coarse-grained tempered martensite. This tendency was confirmed from other results such as micro-hardness test.

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Analysis of Carbon Migration with Post Weld Heat Treatment in Dissimilar Metal Weld. (이종금속 피복용접부의 후열처리에 따른 탄소이동 해석)

  • Kim, Byeong-Cheol;Ann, Hui-Seong;Kim, Seon-Jin;Song, Jin-Tae
    • Korean Journal of Materials Research
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    • v.1 no.1
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    • pp.29-36
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    • 1991
  • Pressurized Water Reactor (PWR) pressure vessels are made of forged low alloy steel plates internally clad with an austenitic stainless steel by welding to improve anti-corrosion properties. They display a characteristic behavior of dissimilar metal weld interface during post weld heat treatment (PWHT) and service at high temperature and pressure. In this Study, Metallugical structure of weld interface of SA 508 Class 3 forged steel clad with 309L, Austenitic stainless steel after PWHT was investigated. To estimate the width of the carburized/decarburized bands quantitatively, a model for carbon diffusion was proposed and a theoretical equation was derived.

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A study on the Relations Between Fracture Strain and Fracture Resistance Curve of nuclear Pressure Vessel Steel (압력용기강의 파괴저항곡선의 파괴변형률에 관한 연구)

  • 임만배
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.44-51
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    • 2000
  • Safety and integrity are required for reactor pressure vessels because they are operated in high temperature. There are single specimen method multiple specimen method and load ratio analysis method which used as evaluation of safety and integrity for reactor pressure vessels. In this study the fracture resistance curve(J-R curve) elastic-plastic fracture toughness($J_{IC}$) and material tearing modulus ($T_{mat}$) of SA 508 class 3 alloy steel used as reactor pressure vessel steel are measured and evaluated at room temperature 20$0^{\circ}C$ and 30$0^{\circ}C$ according to unloading compliance method and load ration analysis method. And then the comparison with experimental $J_{IC}$ and theoretical$J_{IC}$ by local fracture strain is managed.

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