• Journal of Sensor Science and Technology
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• v.11 no.5
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• pp.263-272
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• 2002

In this paper, we investigate the potential for retrieval of morphometric data from three dimensional images of conducting bronchus obtained by X-ray Computerized Tomography (CT) and to explore the potential for the use of rapid prototype machine to produce physical hollow bronchus casts for mathematical modeling and experimental verification of particle deposition models. We segment the bronchus of lung by mathematical morphology method from obtained images by CT. The surface data representing volumetric bronchus data in three dimensions are converted to STL(streolithography) file and three dimensional solid model is created by using input STL file and rapid prototype machine. Two physical hollow cast models are created from the CT images of bronchial tree phantom and living human bronchus. We evaluate the usefulness of the rapid prototype model of bronchial tree by comparing diameters of the cross sectional area bronchus segments of the original CT images and the rapid prototyping-derived models imaged by X-ray CT.

• Journal of Technologic Dentistry
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• v.37 no.1
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• pp.9-15
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• 2015

Purpose: The purpose of this study was to compare the accuracy of the maxillary three-unit fixed dental prosthesis (FDPs) made using two CAD/CAM milling machines : DCM Group(Dentaim CAD/CAM milling machine), WCM Group(Wieland CAD/CAM milling machine). Methods: Each of 10 duplicate models was scanned by blue light scanner(Identica, Medit, Korea), and the three-unit FDPs (STL file) was designed using DelcamCAD. A total of 20 three-unit FDPs was fabricated, comprising 2 groups of 10 specimens each (shrinkage ratio is 1:1). The first three-unit FDPs STL file was used as a CAD reference model (CRM). Obtained STL files by scanning the inner surface of three-unit FDPs were convened into the point clouds-ASC II files. Discrepancies between the point clouds and CRM were measured by superimposition software. Statistical methods to analyze the data were used non-parametric method. The mean (SD) values were compared by a Mann-Whitney U-test. Type one error rate was set at 0.05. Results: WCM group had small discrepancies with $2.17{\mu}m$ of mean value compared to $4.44{\mu}m$ in DCM group. The accuracy values between the two groups showed a sratistically significant difference (Table 2, p<.05). Conclusion: The accuracy of the three-unit fixed dental prosthesis(FDPs) made of two CAD/CAM milling machines were statistically different. Accuracy with which the prosthesis made of WCM group was superior.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1753-1756
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• 2005

The sheet parts are formed with dies conventionally. But this conventional forming process is not suited to small volume and varied production for the reason of high cost. For the solution of this problem, a new forming process, which is called CNC incremental sheet forming, is being introduced. This process can form sheet parts without die, and is very well suited to small volume and varied production in space flight and automobile. In this paper, dieless CNC forming system based on a machining center is developed. A special device to grasp and pull the blank sheet built in the machining center and tool path generation S/W from STL file of 3-D model are developed. Several sheet parts are incrementally formed to verify the effectiveness of the developed system.

• Proceedings of the KIEE Conference
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• 2002.11c
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• pp.75-78
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• 2002

SFFS(Solid Freeform Fabrication System) is commercializing to rapid prototyping concept in world-wide some corporations including the States, have much technological problems yet and need new mode for agile solid freeform fabrication as well as prototyping. In this paper, we design an automatic control algorithm that the cutting path of laser beam, on the SFFS, is controlled with constant speed. The designed algorithm for constant-speed path control is implemented and experimented in the $CAFL^{VM}$ (Computer Aided Fabrication of Lamination for Various Material) system, the new SFFS which is developed in this paper. Its process is an automated fabrication method in which a 3D object is constructed from STL(SToreoLithography) 2D data, derived from CAD 3D image, by sequentially laminating the part cross-sections. The constant-speed path control is started from the STL data. After STL file is modified in data format to be available for control. The fabrication of the 2D part is, with constant speed, conducted from the 23 position data by laser beam. we confirm its high-performance through experiment results from the application into $CAFL^{VM}$ system.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.6
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• pp.188-196
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• 2004

The objective of this paper is to propose a new technology of the orthopaedic surgery using the combination of reverse engineering (RE) based on CT data and rapid prototyping (RP). The proposed technology utilizes symmetrical characteristics of the human body and capability of the combination of RE and RP, which rapidly manufactures three-dimensional parts from CT data. The original .stl data of injured extents are generated from the mirror transformation of .stl file fur uninjured extents. The physical shape before injuring is manufactured from RP using the original .stl data. Subsequently, pre-operative planning, such as a selection of proper implants, preforming of the implant, a decision of fixation locations and an insert position for the implant, an estimation of the invasive size, and pre-education of operators are performed using the physical shape. In order to examine the applicability and the efficiency of the proposed surgical technology, various case studies, such as a distal tibia commented fracture, a proximal tibia plateau fracture and an iliac wing fracture of pelvis, are carried out. From the results of case studies, it has been shown that the proposed technology is an effective surgical tool of the orthopaedic surgery reducing the operational time, the operational cost, the radiation exposure of the patient and operators, and morbidity. In addition, the proposed technology could improve the accuracy of operation and the speed of rehabilitation.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.10
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• pp.1748-1753
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• 2003

This paper describes the forming of fine gear housing using RP system. In order to apply 3D model formed through CAD software to RP system, it is necessary of transforming 3D model into STL file format. Besides, when the same shape is formed repetitively, we must solve the program that the shape accuracy of prototype is irregular. Therefore, we will make an experiment on influence of 3D model, file transformation and prototype on facetres, AutoCAD system value. On the basis of experimental result, we will develop an automatic file transformation program for RP. In the final process, we will manufacture on a better prototype according to the experiment result of fine gear housing.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.190-193
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• 2004

This paper presents studies on the creation time of scanning path using rapid prototype device. In the case of Jewellery, it needs to take time too much at the whole process of rapid prototype in accordance with heigh of the multi-layered. When increases the number of polygon by heigh of the Multi-layered, it has proper influence on the creation time of scanning path. Therefore, we can get the spending time and the number of polygon for the creation during increase the heigh of the multi-layered. These values are showed by the quantitative. We try to analyze relation between these and heigh of the multi-layered.

• Journal of the Korean Society for Precision Engineering
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• v.24 no.11
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• pp.144-153
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• 2007

In order to generate the input data for rapid prototyping, a new approach which is based on the implicit surface interpolation method is presented. In the method a surface is reconstructed by creating smooth implicit surface from unorganized cloud of points through which the surface should pass. In the method an implicit surface is defined by the adaptive local shape functions including quadratic polynomial function, cubic polynomial function and RBF(Radial Basis Function). By the reconstruction of a surface, various types of error in raw STL file including degenerated triangles, undesirable holes with complex shapes and overlaps between triangles can be eliminated automatically. In order to get the slicing data for rapid prototyping an efficient intersection algorithm between implicit surface and plane is developed. For the direct usage for rapid prototyping, a robust transformation algorithm for the generation of complete STL data of solid type is also suggested.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.592-596
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• 1996

The CAD/CAM System oriented to StereoLithographic Rapid Prototyping was constructed and developed. The software architecture uses a 586PC running the windows NT operating system. An .STL file brought into the software program can be verified in divers view points and focused for a detail of concern. A variety of Entity was applied to define an array of triangular facets and sliced loops. The system provides Edit, Scale, Orient, Copy and Divide commands to modify .STL model. The NC codes are created according to various laser beam scan pattern and the software show the parts on the platform before they are constructed. This system is written in Visual C and has been proved as a powerful tool for producing solid parts directly from a CAD modelling, using actual applications.

• International Journal of CAD/CAM
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• v.6 no.1
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• pp.51-58
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• 2006

In rapid prototyping, the optimal part orientation during fabrication is critical as it can improve part accuracy, minimize the requirement for supports and reduce the production time. Through investigating the geometric issues of STL model and process planning of RPM, This paper establishes optimizing model based on the considerations of staircase effect, support area and production time. The general satisfactory degree function is constructed employing the multi-objective optimization theory based on the general satisfactory degree principle. The best part-building orientation is obtained by solving the function employing generic algorithm. Experiment shows that the methods can effective resolve the part-building orientation in RP.