• Title/Summary/Keyword: Self-Sharpening

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Manufacturing of Tungsten Heavy Alloy Composites for Kinetic Energy Penetrator (텅스텐 중합금 복합관통자 제조)

  • Song Heung Sub;Kim Eun Pyo;Park Kyung Jin;You Joo Ha
    • Journal of Powder Materials
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    • v.11 no.5
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    • pp.369-375
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    • 2004
  • A new concept of tungsten heavy alloy composite was suggested and manufactured in this study for the kinetic energy penetrator. The composite heavy alloy was composed of two parts, the center was molybdenum added heavy alloy compositions which were designed to promote the self-sharpening effect and outside was conventional heavy alloy in order to sustain the severe stress condition in the muzzle during the firing. The center part showed an intergranular and brittle mode at tungsten/tungsten interfaces by which self-sharpening effect could be activated. On the other hand, that of outside showed conventional ductile fracture mode under high strain rate condition. From the sub-scale penetration test, the depth of penetration in heavy alloy composites showed greater values than those of conventional tungsten heavy alloys. It is suggested that the heavy alloy composite could be considered as one of the future penetrator materials.

Development of Multi-Porous Diamond Wheel for Smooth and Mirror Finishing of Die Materials (금형재료의 정밀연삭을 위한 다기공 다이아몬드 숫돌의 개발)

  • 허성중
    • Journal of the Korean Professional Engineers Association
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    • v.30 no.6
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    • pp.144-152
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    • 1997
  • Development of diamond wheel with fine grains and multi-pore structures were newely attempted to be studied in this paper. Wheels, that are employed for the smooth and mirrow finishing of die materials such as tungsten carbide alloy using tool and die materials, must have both performances to remove tool marks efficiently and to contact elastically with curved surfaces. Diamond abrasive grains were bonded firmly by a melamine to prevent the decrease of machining efficiency due to grain sinking within the bond materials. Also, highly foamed structures were developed to increase the flexibility of the wheel, and to induce active self-sharpening by increasing contact pressure between the wheel and work sufaces. In this paper, melamine-bonded diamond wheels are trial manufactured, then the forming method of wheels are explained.

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A Study on the Development of Diamond Grinding Wheel with Multi-Porous Structure (다기공 다이아몬드 연삭숫돌의 개발에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.100-107
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    • 1998
  • Diamond wheels with fine grains and multi-porous structures are newely trial developed for smoothing and mirror finishing materials. Grinding wheel must have performed both to remove tool marks efficienitly and to contact elastically with curved surfaces, that are employed for ultra precision and high performance grinding of difficult-to materials such as tungsten carbide alloy using tool and die materials, Diamond grains are bonded by a melamine resin to prevent the decrease of machining efficiency due to grain sinking within the bond materials. Also, highly foamed structures are developed to increase the flexibility of the grinding wheel, and to induce self-sharpening by increasing contact pressure between the grinding wheel and workpiece surfaces. In this paper, melamine-bonded diamond wheels try to manufacture, then the forming method of grinding wheel are suggested, and the grinding characteristics of melamine-bonded diamond grinding wheel are also illustrated.

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Development of diamond wheel for ultra precision and high performance grinding of difficult-to-materials (난삭재의 초정밀.고능률 연삭가공을 위한 다이아몬드숫돌의 개발)

  • Heo, Seong-Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.12
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    • pp.2172-2178
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    • 1997
  • Development of diamond wheel with fine grains and multi-pore structures were newely attempted. Wheels, that are employed for ultra precision and high performance grinding of difficult-to materials such as tungsten carbide alloy using tool and die materials, must have both performances to remove tool marks efficiently and to contact elastically with curved surfaces. Diamond grains were bonded firmly by a melamine resin to prevent the decrease of machining efficiency due to grain sinking within the bond materials. Also, highly foamed structures were developed to increase the flexibility of the wheel, and to induce active self-sharpening by increasing contact pressure between the wheel and work surfaces. In this paper, melamine-bonded diamond wheels are trial manufactured, then the forming method of wheels are suggested, and the grinding characteristics of wheels are also illustrated.

Wavelet based Blind Watermarking using Self-reference Method (웨이블릿 기반의 자기참조 기법을 이용한 블라인드 워터마킹)

  • Piao, Yong-Ri;Kim, Seok-Tae
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.33 no.1C
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    • pp.62-67
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    • 2008
  • In this paper, wavelet based blind watermarking using self-reference method is proposed. First, we process wavelet transform of original image. Then, we set all domain except for the low-frequency domain to zero and make self-reference image after wavelet reverse transformation. By choosing specific domain according to the pixel value difference between original image and self-reference image, we make random sequence, use as watermark and embed. The experimental results of the watermark embedding and extraction on various images show that the proposed scheme not only has good image quality, but also has stability on JPEG lossy compression, filtering, sharpening, blurring and noise.

Evaluation on Grinding Force of Ceramic Grinding by the Diamond Wheel (다이아몬드 휠에 의한 세라믹 연삭의 연삭력 평가)

  • 문홍현;김성청;공재향;박병규;소의열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.43-47
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    • 2002
  • In this study, through the experimental results of grinding ratio, grinding force and surface roughness with the obtained wear amount of diamond wheel and ceramic material during the grinding process, the following conclusions could be found. In the case of $Si_3N_4$, the wear of diamond wheel is large while the grinding force is stable and the range of change in surface roughness is small. for the case of $AL_2O_3$ and $ZrO_3$, while the wear of diamond wheel is getting smaller, the grinding force is increasing but the value of surface roughness is decreasing. For grinding with the vitrified bond wheel, it seems that the self-sharpening can be found for $Si_3N_4$ and the glazing effect of the cutting edge for $AL_2O_3$ and $ZrO_3$.

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Development of Tungsten Heavy Alloy with Hybrid Structure for Kinetic Energy Penetrator

  • Baek, Woon-Hyung;Kim, Eun-Pyo;Song, Heung-Sub;Hong, Moon-Hee;Lee, Seong;Kim, Young-Moo;Lee, Sung-Ho;Noh, Joon-Woong;Ryu, Joo-Ha
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.944-945
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    • 2006
  • A new tungsten heavy alloy with hybrid structure was manufactured for the kinetic energy penetrator. The tungsten heavy alloy is composed of two parts: core region is molybdenum added heavy alloy to promote the self-sharpening; outer part encompassing the core is conventional heavy alloy to sustain severe load in a muzzle during firing. From ballistic test, it was found that the penetration performance of the hybrid structure tungsten heavy alloy is higher than that of conventional heavy alloy. This heavy alloy is thought to be very useful for the penetrator in the near future.

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Study on the Improving Penetration Performance of Tungsten Heavy Alloy Penetrator by Heat Treatment (열처리 공정을 통한 텅스텐 중합금 관통자의 관통능력 향상에 관한 연구)

  • Kim, Myunghyun;Noh, Jooyoung;Lee, Youngwoo;An, Daehee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.322-327
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    • 2020
  • An Armor Piercing Fin Stabilized Discarding Sabot (APFSDS), which penetrates and sabotages the target by physical energy, consists of a general penetrator using Depleted Uranium (DU) or Tungsten Heavy Alloy (THA) but THA is preferable because of manufacturing and environmental issues. On a THA penetrator, the penetration performance is determined mainly by self-sharpening depending on the hardness and toughness of materials. In particular, the tensile strength and impact strength work as key factors. The correlation coefficient for the penetration performance of the tensile strength was 0.721 and the impact strength was -0.599. The improved penetration performance by additional heat treatment was proven experimentally. Therefore, maintaining elongation over 9 % and tensile strength over 123 kg/㎟ is desirable, and the impact strength should be less than 6.8 kg·m/㎠ for good penetration performance.