• Title/Summary/Keyword: Servo Cylinder

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Development of a Hydraulic Servo Cylinder with an Integrated Feedback Mechamism (일체형 파드백 기구를 갖는 유압 서보실린더 개발 연구)

  • Lee, Jae-Gyu;Kim, Ock-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.8
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    • pp.2480-2490
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    • 1996
  • This paper presents a new type of hydraulic servo chllinder which is characterized by its simple construction and an ubtegrated feedback mechanism. Piston position of the cylinder is controlled by eletrical input and mechamical feedback deduced from its own structure. Hydraulic pressure in each cylinder room is controlled by a poppet valve. The poppet is activated by a solenoid and is linked to the piston. Solenoid input current pulls up the poppet, which results in pressure drop and thus piston motion. The piston motion generates pull down force on the poppet by the linkage and the motion stops at equilibrium. In that way the piston position is controlled by an expernal input current. Characteristics of the servo cylinder is verified by stability analysis, tranient vehavior and steady state positing for step input. Design parameter analyses have been executed by derivation of analytical approximate solutions and by computer simulations. A prototype hydraulic servo cylinder is developed and tested. The experimental results show successful function of the servo cylinder and consistency with the theoritical results.

Charncteristics Analysis of the Pneumatic Servo Cylinder (공기압 서보 설린더 특성 해석)

  • Kim, Dong-Soo;Kim, Kang-Dae;Kim, Myoung-Sub;Hur, Shin
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1244-1249
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    • 2008
  • This paper shows a perfonnance analysis for pneumatic servo cylinder. The pistons without seal have partly cylindrical and conical shapes. 2 dimensional Reynolds equation and FD(finite differential) numerical techniques are utilized for the perfonnance analysis. The relationship among self-centering forces and leakage flows are investigated. Also, optimal design values for a servo cylinder are presented. A prototype of servo cylinder which had rod bearing with four pockets, five pockets, and six pockets was manufactured respectively.

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Simulation and Experiment of Elastomer Seal for Pneumatic Servo Cylinder

  • Hur, Shin;Song, Kyung Jun;Woo, Chang Su
    • Elastomers and Composites
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    • v.50 no.4
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    • pp.251-257
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    • 2015
  • The rubber seal is a part inserted into servo cylinder to keep the air pressure constant. In order for efficient movements of the servo cylinder, the frictional coefficient of the rubber seal needs to be minimized while the sealing is maintained. In this work the friction characteristics of rubber seal specimen are tested on metal plate at various conditions. The experimental conditions include roughness level, applied pressure, lubrication, and rubbing speed. The design of experiment approach is taken to assess the effect of each parameter. The nonlinear frictional response of the rubber is applied to the FEM model simulating the servo cylinder movement. The result demonstrates that precise optimization of the servo cylinder movement must be preceded by preliminary experiments coupled with the theory and FEM model.

A Study on the Oil Inertia Effect and Frequency Response Characteristics of a Servo Valve-Metering Cylinder System (서보밸브-미터링 실린더 시스템의 오일 관성효과와 주파수 응답 특성에 관한 연구)

  • Yun, Hongsik;Kim, SungDong
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.9-19
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    • 2021
  • The spool displacement signal of a directional control valve, including the servo valve, can be considered as the standard signal to measure dynamic characteristics. When the spool displacement signal is not available, the velocity signal of a metering cylinder piston can be used. In this study, the frequency response characteristics of the metering cylinder are investigated for the spool displacement input. The transfer functions of the servo valve-metering system are derived taking into consideration the oil inertia effect in the transmission lines. The theoretical results of the transfer functions are verified through computer simulations and experiments. The oil inertia effect in the transmission lines was found to have a very significant effect on the bandwidth frequency of the servo valve-metering cylinder system. In order to more precisely measure the dynamic characteristics of a servo valve, the metering cylinder should be set up to minimize the oil inertia effect by increasing the inner diameters of the transmission lines or shortening their lengths.

A Study on the Frequency Response Signals of a Servo Valve (서보밸브의 주파수 응답 신호에 관한 연구)

  • Yun, Hongsik;Kim, SungDong
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.17-23
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    • 2021
  • The flow signal or spool position signal is used to determine the dynamic characteristics of directional control valves. Alternatively, the signal of spool position or flow can be replaced with the velocity of a low friction, low inertia actuator. In this study, the frequency response of the servo valve equipped with a spool position transducer is measured with a metering cylinder. The input signal, spool displacement, load pressure, and velocity of the metering cylinder are measured, and the theoretical results from the transfer function analysis are verified. The superposition rule for magnitude ratio and phase angle was found to be always applicable among any signal type, and it was found that the load pressure signal is not appropriate for use as the signal for measuring the frequency response of a servo valve. It was confirmed that the frequency response of a servo valve using metering cylinder was similar to the results from a spool displacement signal. The metering cylinder used for measuring the frequency response of a servo valve should be designed to have sufficiently greater bandwidth frequency than the bandwidth frequency of the servo valve.

Motion Control of Servo Cylinder Using Neural Network (신경회로망을 이용한 서보 실린더의 운동제어)

  • Hwang, Un-Kyoo;Cho, Seung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.955-960
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    • 2004
  • In this paper, a neural network controller that can be implemented in parallel with a PD controller is suggested for motion control of a hydraulic servo cylinder. By applying a self-excited oscillation method, the system design parameters of open loop transfer function of servo cylinder system are identified. Based on system design parameters, the PD gains are determined for the desired closed loop characteristics. The Neural Network is incorporated with PD control in order to compensate the inherent nonlinearities of hydraulic servo system. As an application example, a motion control using PD-NN has been performed and proved its superior performance by comparing with that of a PD control.

A study on the force control of a servo actuator with built-in MR Valve (MR 밸브 내장형 서보 액추에이터의 힘 제어에 관한 연구)

  • Ahn K.K.;Song J.Y.;Kim J.S.;Ahn Y.K.;Park J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.3 no.1
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    • pp.1-6
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    • 2006
  • A servo actuator with a valve using MR (Magneto-Rheological) fluid is proposed for fluid control systems. The MR fluid is well known as a functional fluid whose apparent viscosity is controlled by the applied magnetic field strength. The pressure in the MR cylinder can be controlled by the applied magnetic field strength. Good points of the MR cylinder are more simple, compact and reliable structure than a conventional oil hydraulic cylinder. The experimental results show that the MR cylinder could be used as a servo actuator.

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The Performance Evaluation of Precision Position Control Servo System (정밀 위치제어 서보시스템의 성능 평가)

  • 이원희;김동수;최병오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.424-427
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    • 2002
  • Pneumatic control systems have the potential to provide high output power to weight and size ratios at a relatively low cost. However, they are mainly employed in open-loop control applications where positioning repeatability is not of great importance. This paper presents precision positioning control of pneumatic servo cylinder with on-off valve, Pneumatic low-friction cylinder with servo valve and DC servo motor under parameter variations. Basically positioning control uses PID controller, where needs a linearized model. A neural network is added to a PID controller to compensator nonlinearity of the system and an influence of friction force is consider as disturbance. The performances of the proposed algorithms were compared by experiments with them of PID controller. From those experiments is was shown that the proposed algorithms are more efficient about settling time, steady 7tate error and overshoot than PID control algorithm.

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A Study on Dynamics Analysis and Position Control of 5 D.O.F. Multi-joint Manipulater for Uncontact Remote Working (원격작업을 위한 5자유도 다관절 매니퓰레이터의 동특성 분석 및 위치제어에 관한 연구)

  • Kim, Hee-Jin;Jang, Gi-Wong;Kim, Seong-Il;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.1
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    • pp.87-99
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    • 2022
  • We propoes a study on the dynamic characteristics analysis and position control of 5-degree multi-joint manipulators for untact remote working at construction sites and manufacturing plants. The main frame of freedom multi-joint manipulator consists of five elements, boom cylinder, boom cylinder, arm cylinder, bucket cylinder, and rotation joint and link. In addition, the main purpose of the proposed system is to realize the work of the manufacturing process or construction site by remote control. Motion control of the entire system is a servo valve control method by hydraulic servo cylinders for one to four joints, and a servo motor control method is applied for five joints. The reliability of the proposed method was verified through performance experiments by computer simulation.