• Title/Summary/Keyword: Setup cut

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Rough Cut Tool Path Planning in Fewer-axis CNC Machinig (저축 CNC 환경에서의 황삭가공)

  • 강지훈;서석환;이정재
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.1
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    • pp.19-27
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    • 1997
  • This paper presents rough cut tool path planning for the fewer-axis machine consisting of a three-axis CNC machine and a rotary indexing table. In the problem dealt with in this paper, the tool orientation is "intermediately" changed, distinguished from the conventional problem where the tool orientation is assumed to be fixed. The developed rough cut path planning algorithm tries to minimize the number of tool orientation (setup) changes together with tool changes and the machining time for the rough cut by the four procedures: a) decomposition of the machining area based on the possibility of tool interference (via convex hull operation), b) determination of the optimal tool size and orientation (via network graph theory and branch-and bound algorithm), c) generation of tool path for the tool and orientation (based on zig-zag pattern), and d) feedrate adjustment to maintain the cutting force at an operation level (based on average cutting force). The developed algorithms are validated via computer simulations, and can be also used in pure fiveaxis machining environment without modification.

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Data-centric Energy-aware Re-clustering Scheme for Wireless Sensor Networks (무선 센서 네트워크를 위한 데이터 중심의 에너지 인식 재클러스터링 기법)

  • Choi, Dongmin;Lee, Jisub;Chung, Ilyong
    • Journal of Korea Multimedia Society
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    • v.17 no.5
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    • pp.590-600
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    • 2014
  • In the wireless sensor network environment, clustering scheme has a problem that a large amount of energy is unnecessarily consumed because of frequently occurred entire re-clustering process. Some of the studies were attempted to improve the network performance by getting rid of the entire network setup process. However, removing the setup process is not worthy. Because entire network setup relieves the burden of some sensor nodes. The primary aim of our scheme is to cut down the energy consumption through minimizing entire setup processes which occurred unnecessarily. Thus, we suggest a re-clustering scheme that considers event detection, transmitting energy, and the load on the nodes. According to the result of performance analysis, our scheme reduces energy consumption of nodes, prolongs the network lifetime, and shows higher data collection rate and higher data accuracy than the existing schemes.

The study of stochastic inventory model with setup cost and backorder rate (Setup cost와 Backorder rate를 고려한 확률적 재고모형에 관한 연구)

  • 유승우;서창현;김경섭
    • Proceedings of the Korea Society for Simulation Conference
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    • 2003.06a
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    • pp.129-134
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    • 2003
  • In this paper, we determine optimal reduction in the lead time and setup cost for some stochastic inventory models. And we propose more general model that allow the backorder rate as a control variable. We first assume that the lead time demand follows a normal distribution. And we assume that the backorder rate is dependent on the length of lead time through the amount of shortages. The stochastic models analyzed in this paper are the classical continuous and periodic review policy models with a mixture of backorders and lost sales. For each of these models, we provide a sufficient conditions for the uniqueness of the optimal operating policy. We also develop algorithms for solving these models and provide illustrative numerical examples.

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Cutter Runout Parameter Estimation in Ball-End Milling (볼엔드밀 가공에서 공구 런아웃 매개변수 검출)

  • 김창주;김성윤;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.171-178
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    • 2000
  • In this study, an indirect method to estimate the setup runout of a ball-end mill from cutting force signal is proposed. This runout makes cutting forces of each tooth of the milling cutter unequal. By transforming the cutting force model from time domain to frequency domain through time-convolution theorem, the magnitude and phase angle of runout can be explicitly expressed with material constants, cutting conditions, and force signal. The static setup runout can be obtained by extrapolating estimated effective runout, which is independent of feedrate but decreases linearly with increase in axial depth of cut. The setup runout estimated by slot cutting experiments, shows good agreement with the measured one.

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Setup and Operation Sequence Generation from Manufacturability Evaluation for Prismatic Parts (제조성 평가를 기반으로 한 비회전형상 부품의 작업준비 및 작업순서 생성)

  • Choi, Hoo Gon;Han, Jung Hyun;Kang, Mujin
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.4
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    • pp.316-333
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    • 2005
  • Although some successful recognition algorithms have been developed, most of them did emphasize on extracting accurate interpretations without considerations of manufacturability. Evaluating the manufacturability for multiple features leads to produce the machining sequences. In this paper, the A* algorithm guarantees the optimal setup sequences with minimizing the machining cost. Also, tolerances including surface roughness are converted to STEP formats to be utilized for more reliable process plans. Finally, decision tables are used to create the detailed operational sequences based on geometric tolerances and surface roughness. Machining parameters such as feed, depth of cut, and cutting speed for each operation are added to the routing sheet. Windows are presented to show how the entire system works for a sample part.

Assignment-Change Optimization for the Problem of Bid Evaluation (입찰 평가 문제의 배정-변경 최적화)

  • Lee, Sang-Un
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.4
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    • pp.171-176
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    • 2021
  • This paper deals with bid evaluation problem that chooses the vendors and quantity with minimum purchasing cost for bid information of setup cost and unit price. For this problem, the branch-and-bound(BB) and branch-and-cut(BC) methods are well-known. But these methods can be fail to obtain the optimal solution. This paper gets the initial feasible solution with procuring quantity assignment principle in accordance with the unit price or setup cost rank-first. Then procuring quantity moving optimization(vendor change) is execute take account of unit price or setup cost rank. As a result of experimentation, the propose algorithm is significantly lower compared to BB and BC.

Experimental Testing and Finite Element Modelling of Steel Columns Weakened to Facilitate Building Demolition

  • van Jaarsveldt, W.J.;Walls, R.S.;van der Klashorst, E.
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1483-1496
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    • 2018
  • Negligible research has been conducted to date on how to analyse weakened columns, thus safety risks are still involved when structures are weakened prior to demolition. There are various methods available for demolishing steel structures. One of the most effective methods that has been developed involves pre-cutting steel columns at a certain height, so that the least effort can be used to collapse the structure by means of pulling out some of the columns. This paper presents (a) an experimental setup developed to test the capacity of axially loaded weakened columns, which is used to (b) validate a finite element (FE) model. The two pre-cuts that are presented in this paper are (1) the double window cut and (2) the triangular window cut, which are both commonly used in industry. A column weakened with a double window cut or triangular window cut reduces the axial load capacity by up to 50 and 40%, respectively. The FE models developed predict the axial failure load of weakened columns for a double window cut and triangular window cut are generally within an accuracy of less than 8 and 10%, respectively. It is shown at higher slendernesses the influence of column cuts is less than would be intuitively expected because global buckling becomes dominant.

Hydrogen Aging During Hole Expanding Tests of Galvanized High Strength Steels Investigated Using a Novel Thermal Desorption Analyzer for Small Samples

  • Melodie Mandy;Maiwenn Larnicol;Louis Bordignon;Anis Aouafi;Mihaela Teaca;Thierry Sturel
    • Corrosion Science and Technology
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    • v.23 no.2
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    • pp.145-153
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    • 2024
  • In the automotive industry, the hole expanding test is widely used to assess the formability of punched holes in sheets. This test provides a good representation of formability within the framework defined by the ISO 16630 standard. During hole expanding tests on galvanized high strength steels, a negative effect was observed when there was a delay between hole punching and expansion, as compared to performing both operations directly. This effect is believed to be caused by hydrogen aging, which occurs when hydrogen diffuses towards highly-work hardened edges. Therefore, the aim of this study is to demonstrate the migration of hydrogen towards work-hardened edges in high strength Zn-coated steel sheets using a novel Thermal Desorption Analyzer (TDA) designed for small samples. This newly-developed TDA setup allows for the quantification of local diffusible hydrogen near cut edges. With its induction heating and ability to analyze Zn-coated samples while reducing artifacts, this setup offers flexible heat cycles. Through this method, a hydrogen gradient is observed over short distances in shear-cut galvanized steel sheets after a certain period of time following punching.

Embedded System Design with COS LoRa technology (COS LoRa 기반의 임베디드 시스템 설계)

  • Hong, Seonhack;Cho, Kyungsoon;Yoon, Jinseob
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.14 no.3
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    • pp.29-38
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    • 2018
  • It is the approach of embedded system design that analyzes COS(Cut Out Switch) failure in the power distribution and an instantaneous breakdown of power distribution supply could cause the weakness of industrial competence and therefore we need to feed the stable power distribution with developing the technology of open-source embedded system. In this paper, we apply the LoRa technology which is the Internet of Things(IoT) protocol for low data rate, low power, low cost and long range sensor applications. We designed the hardware and software architecture setup and experimented the embedded system with network architecture and COS monitoring system including accelerometer for detecting the failure of distribution line and sensing the failure of its fuse holder by recognizing the variation and collision and afterwards sending the information to a gateway. With experimenting we designed the embedded platform for sensing the variation and collision according to the COS failure, monitoring its fuse holder status and transferring the information of states with LoRa technology.

Fabrication of dual mode ultrasonic transducers with PZT piezoelectric ceramics (PZT 압전 세라믹스를 사용한 2중 모우드 초음파 트랜스듀서 제작)

  • 김연보;노용래;남효덕
    • Electrical & Electronic Materials
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    • v.8 no.5
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    • pp.572-579
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    • 1995
  • Most of conventional ultrasonic transducers are constructed to generate either longitudinal or shear waves, but not both of them. We investigate the mechanism of dual mode transducers that generate both of the longitudinal and shear waves simultaneously with single PZT element. The study is aimed to find the optimally desired cut by examining the anisotropic piezoelectric properties. Theory predicts that a mixed P/S mode transducer can be constructed using a rotated Z-cut of PZT piezoelectric ceramics. We study the performance of a PZT element as a function of its rotation angle so that its efficiency is optimized to excite the two waves as much as equally strong. The results are verified by the waveform in pulse-echo computer simulation and experiments. When the transducer is subjected to impedance analysis, it shows two thickness mode resonances, each of which being a mixed P/S thickness mode. By examining wave speeds on E transmitter delay line receiver setup, it is confirmed that the transducer can transmit and detect both longitudinal and shear wave simultaneously.

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