• Title/Summary/Keyword: Shearing Effects

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A Study on Development of Channel Cutting Machine (형재 절단기 개발에 관한 연구)

  • 이춘만
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.140-143
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    • 1999
  • The major objective of the present paper is to develop a channel cutting machine and to establish an analytical technique for actual shearing process. Isothermal finite element(FE)-simulation of the shearing process are carried out using FE software DEFORM. The element-kill method has enabled the achievement of FE-simulation from the initial stage to the final stage of the shearing process. The effects of the punch-die clearance on the shearing process are investigated.

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Development of Shearing Mechanism for Without Burr (Burr 없는 전단을 위한 전단기구 개발)

  • 강대철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.573-578
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    • 2000
  • Recently, Tailor Welded Blanks(TWB) is widely used in automotive industry since the transformation characteristics of its material can be changed. However, clearance between welding surface becomes the important factor which affect the quality of the laser weld, causing difficulties in preparing the sheet. The objective of this paper is to systematically evaluate the effects of previously presented fracture criterion and shearing condition on precise mechanical shearing simulation result. Also predict the optimum shearing condition, effect of shearing condition such as clearance and punch radius on the shear plane shape was evaluated.

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The effects of die design parameters on shearing of the thin plate (정밀금형의 설계인자의 박판 전단가공특성에 미치는 영향)

  • 신용승;김병희;김헌영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.523-526
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    • 1997
  • Sheanng is one of the most important operating processes in the field of sheet metal manufacturing. Compared with casting, forging and machining, shearing is very economical to obtain the desired shape. In recent years there has been increasing the use of shearing process in the manufacturing of small and light electronic components. In this paper, it has been researched the experimental investigation to examine the mfl uence of shearing process parameters such as clearance and lower holder configuration. Through the experiment results, the more narrow clearance gives the smaller burr height and the removal of lower holder makes the worse sheared surface. And FE simulation of shearing process using DEFORM-2D were camed out and the results compared w~th experimental studies

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Correlations among Shearing Force, Morphological Characteristic, Chemical Composition, and In situ Digestibility of Alfalfa (Medicago sativa L) Stem

  • Liu, L.;Yang, Z.B.;Yang, W.R.;Jiang, S.Z.;Zhang, G.G.
    • Asian-Australasian Journal of Animal Sciences
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    • v.22 no.4
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    • pp.520-527
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    • 2009
  • Alfalfa (Medicago sativa L) is a high-quality forage for ruminants and the main stem is the dominant morphological component contributing to the forage nutritive value in mature alfalfa forage. Shearing force, a fracturing property of plant stem, is an important indictor of forage value. The objectives of this study were to investigate the effects of morphological characteristic on shearing force, the relationship between shearing force and chemical composition, and the relationship between shearing force and in situ digestibility of alfalfa stem. The results showed that linear density (weight per unit length of stem) was more important than chemical composition in affecting shearing force. There was a positive relationship between lignin content and shearing force (r = 0.78). Correlations were not found between shearing force and other chemical components such as neutral detergent fiber (NDF), acid detergent fiber (ADF), cellulose and hemicelluloses. In situ digestibility (of dry matter and NDF) was related to shearing force. A negative correlation was found between shearing force and dry matter (DM) digestibility (r = -0.70), and there was also a negative correlation between shearing force and NDF digestibility (r = -0.87). When shearing force was standardized for stem diameter or stem linear density, the relationship between shearing force and digestibility was consistent regardless of stem diameter and stem linear density. Shearing force was significantly correlated with lignin content and in situ digestibility (of DM and NDF), and was a more direct indicator for estimating forage nutritive value related to animal performance, so it can be used to predict the forage value of alfalfa.

A Study on the Burr Height in Shearing Steel Sheet for Automobile Parts (자동차용 강판의 전단작업시 발생하는 버어에 관한 연구)

  • Ko, D.L.;Jung, D.W.;Kim, J.M.;Lee, K.S.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.47-52
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    • 2007
  • Punching, blanking, trimming and slitting are widely used in shearing processes in sheet metal forming of automotive parts. In this paper the effects of clearance, cutting angle and tool sharpness on the formation of burr were investigated by experimental method in shearing processes of steel sheets, SPCEN and SPRC35E. The amount of burr and the shapes of burr were different between two kinds of steel sheets. It has been shown that the cutting angle of the shearing blade had no effects on the height of burr when the clearance was below the 10% of the steel sheet thickness, and also that the height and shape of burr were not affected by the cutting angle when the wear of shearing blade was below the 10% of the steel sheet thickness. It was known that there had been existing the critical clearance of 10 to 15% for the tested steel sheet, SPCEN and SPRC35E.

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Shearing and Electro-optical Properties of Stressed Cholesteric Liquid Crystal Cells

  • Lee, Jung-Min;Kang, Dae-Seung
    • Journal of Information Display
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    • v.11 no.2
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    • pp.91-93
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    • 2010
  • The shearing effects on the electro-optical properties of a stressed cholesteric liquid crystal were investigated. A photopolymer was dispersed in the cholesteric liquid crystal cell. By carefully choosing the mixing ratio between the liquid crystal and the photoreactive monomer, and by applying suitable mechanical shearing on the substrates, a cholesteric liquid crystal display with a low threshold voltage and no alignment layer was demonstrated.

Development of Precise Shearing Mechanism on Thin Sheet for Laser Welding (Analysis of Precise Shearing Process using FEM (레이저 용접을 위한 박판재의 정밀 전단 메카니즘 개발 (유한요소법을 이용한 정밀 전단 공정해석))

  • 표창률;전병희;조명래
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.53-59
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    • 1999
  • Recently, Tailor Welded Blank (TWB) is widely used in automotive industry since the transformation characteristic of its material can be changed. However, clearance between welding surfaces becomes the important factor which affect the quality of the laser weld, causing difficulties in preparing the sheet. The objective of this paper is to systematically evaluate the effects of previously presented fracture criterion and shearing condition on precise mechanical shearing simulation result. For this purpose, a parametric study was peformed to investigate the effect of finite element size and fracture criterion on simulation result. Also, in order to predict the optimum shearing condition, effect of shearing conditions such as clearance and punch radius on the shear plane shape was evaluated.

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Finite Element Simulation of Sheet Metal Shearing by the Element Kill Method (요소제거기법에 의한 판재 전단가공의 유한요소 시뮬레이션)

  • Ko, Dae-Cheol;Kim, Chul;Kim, Byung-Min;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.114-123
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    • 1996
  • The major objective of the present paper is to estabilish analytical technique in order to closely understand and analyze the actual shearing process. First of all, isothermal and non-isothermal FE-simulation of the shearing process are carried out using finite element software DEFORM. Based on preliminary simulation using DEFORM, the finite element program to analyze two dimensional shearing process is developed. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. It can be seen that the developed program combined with the ductile fracture criterion and element kill method has enabled the achievement of FE-simulation from initial stage to final stage of shearing process. The effects of punch-die clearance on shearing process are also investigated. In order to verify the effectiveness of the proposed technique the simulation results are compared with the known expermental data. It is found that the results of the present work are in close agreement with the published experimental results.

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Variation and Correlation of Shearing Force with Feed Nutritional Characteristics of Wheat Straw

  • Cui, X.M.;Yang, Z.B.;Yang, W.R.;Jiang, S.Z.;Zhang, G.G.;Liu, L.;Wu, B.R.;Wang, Z.F.
    • Asian-Australasian Journal of Animal Sciences
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    • v.26 no.10
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    • pp.1466-1473
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    • 2013
  • This experiment was conducted to study the variation laws and correlations of shearing force and feed characteristics including morphological characteristic, chemical composition and in situ degradability of wheat straw. Feasibility of evaluating the nutritional value of wheat straws with shearing force values was analyzed in this study. Six hundred wheat straw plants (Jimai 22) were randomly selected and placed in a cool and ventilated place. Samples were collected in the 1st, 15th, 30th, 45th, 60th d after harvest to measure shearing force, morphological characteristic, nutritional composition. Rumen degradation of dry matter (DM), neutral detergent fiber (NDF) and acid detergent fiber (ADF) of wheat straws were determined by the nylon bags method. The results demonstrated that linear and quadratic effects of storage time on all the tested morphological characteristics were significantly correlative (p<0.01). As storage time goes on, all the tested nutrients and their rumen degradations of wheat straw was linearly (p<0.01) and quadratic (p<0.01) correlative except ADF content and rumen degradation of ADF. Significant correlations were determined in linear effect of shearing force on morphological characteristics (p<0.01), and linear density and diameter were a more sensitive predictor than stem thickness for shearing force. There were strong correlations between storage time and all the measured physical characteristics (shearing force, morphological characteristics and shearing force standardized by morphological characteristics) (p<0.01). Nutrition compositions were linearly correlative with shearing force and standardized shearing force (p<0.01). The linear correlation between rumen degradation of DM and NDF and shearing force and standardized shearing force were evident (p<0.01). In conclusion, shearing force, nutrition compositions and their rumen degradation of wheat straw were still dynamic with storage time after harvest. Correlation could be found between shearing force and nutritional characteristics of wheat straw. Nutrient content, morphological index and rumen degradation of DM and NDF could be predicted by changes in shearing force. Shearing force should be applied according to a standardized storage time when it is used to forecast the feed value of wheat straws.

An Experiment of Improved Stow Net - Characteristics of Upthrust Float and Shearing Hood - (계량식 안강망의 실험연구)

  • Kim, Yong-Hae;Go, Gwan-Seo
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.16 no.2
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    • pp.61-67
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    • 1980
  • Previously, we had experimented on the model of stow net under the various combination including water velocity, spherical floats and elevating floats with the shearing hoods instead of the upper beam, however we couldn't concern with their characteristics. Spherical floats maintain their buoyancy at the same level when the speed increases, only the drag increases and effects some reduction in the fishing height. To eliminate this shortcoming, floats have to some hydrodynamic lifting force which increases with increasing speed. Phillips float with a dish-shaped metal plate welded on at the lower part and synthetic upthrusting float were used for the experiment to compare with their characteristics. Six kinds of model shearing hood depend on the angle of attack were used to test the characteristic of the shearing hood. According to their results, when the angle of attack is 30\ulcorner, the lift and drag coefficient reveal 1. 36, 0.84 respectively. And also experimented on the 5X8cm shearing hood to investigate the suitability for the model stow net.

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