• 펄프종이기술
• /
• 제31권4호
• /
• pp.30-40
• /
• 1999

The possibility of the characterization of sheet formation by image analysis with transmitted light was evaluated. Specific perimenter, average perimeter and variation could not be used to predict the sheet formation because there were no corrleation. Although image analysis method still have a lot of problems , it was found that the contrast intensity obtained by image analysis with transmitted light can be used to predict the sheet formation. In the case of highly filled sheet, the intensity of transmitted light was too low to characterize the sheet formation . However, it was possible to characterize the formation of unfilled heavy weight paper($\leq$200g/㎡).

• 한국기계가공학회지
• /
• 제7권4호
• /
• pp.44-49
• /
• 2008

The characteristic of magnesium alloy is the most light in utility metal, the effect of electromagnetic wave interception, excellent specific strength and absorptiveness of vibration. Although magnesium alloy with above characteristic is a subject matter which is suitable in world-wide tendency of electrical component frame, sheet magnesium alloy is difficult to process. Therefore, forming analysis of sheet magnesium alloy and applying warm-working to process are indispensable. Among Finite element method, the static implicit finite element method is applied effectively to analyze sheet magnesium alloy stamping process, which include the forming stage. In this study, it was focused on the crack, wrinkling and spring back on sheet magnesium alloy stamping by the static implicit analysis. According to this study, the result of simulation will give engineers good information to access the forming technique on sheet magnesium alloy. And its application is being increased especially in the production of electrical component frame for the cost reduction, saving of defective ratio, and improvement of Productivity.

• 소성∙가공
• /
• 제15권3호
• /
• pp.241-246
• /
• 2006

The isotropic steel sheet was developed and started to apply on the auto-body outer panel, however the characteristics of application on auto-body were not well known. In this paper the FE analysis of outer panel of auto-body was carried out to investigate the characteristics of isotropic steel sheet. For the FE analysis of the roof panel of ULSAB body the isotropic steel sheet and the bake hardening steel sheet were used. The Isotropic steel sheet shows more deformation at punch bottom area of roof panel than the bake hardening steel sheet that is most required forming properties far outer panel to obtain the shape likability of forming parts. It is shown that the isotropic steel sheet has suitable material properties far outer panels of auto-body.

• 소성∙가공
• /
• 제16권4호
• /
• pp.317-322
• /
• 2007

In order to investigate the cause and condition of fluting in tangential bending of low carbon steel sheet, an analytic analysis, an experiment and a series of finite element analysis for bending process were done. The fluting in bended sheet was related with the yield point elongation of material. Due to the yield point elongation, unstable plastic hinge was occurred in course of bending of elastic perfectly plastic sheet. According to the analysis and computational results, lower yield point elongation than 5% was required to prevent fluting in 0.5-0.6t sheet in $15{\sim}25mm$ radius bending. The tendency of fluting occurrence was reduced as decreasing the radius of bending, increasing thickness of bended sheet, and removing irregularity in sheet and bending processes.

• 한국지반신소재학회논문집
• /
• 제19권3호
• /
• pp.9-21
• /
• 2020

본 연구에서는 사질토와 점성토가 혼재하는 해안 매립지반에서 조합형 Sheet Pile 공법의 설계법을 고찰하였고 지반 굴착시의 거동을 해석하였다. 조합형 Sheet Pile 공법의 형태(Built up, Interlocking, Welding) 및 해석방법(엄지말뚝법, 연속벽법)에 따라 흙막이 가시설의 예측 거동이 상이함을 탄소성 해석으로부터 확인하였다. Sheet Pile(측면말뚝) 부재력의 경우 연속벽체 해석법의 결과가 가장 보수적인 결과를 예측하였다. 조합형 Sheet Pile 공법의 최대 부재력을 토대로 각 부재별 응력비(발생/허용)를 분석하면 측면말뚝의 경우 휨, 버팀보의 경우 조합응력에서 최대값을 나타내었다. 유한요소해석결과 측면말뚝의 부재력은 단기 유효응력 해석 조건에서 가장 크게 나타난 반면, 버팀보의 압축력은 압밀 해석에서 크게 나타났다. 탄소성 해석과 유한요소해석 결과를 비교하면, 측면말뚝의 전단력과 버팀보의 축력은 탄소성 해석에서 크게 평가되었고, 측면말뚝의 휨은 유한요소해석의 단기 유효응력 조건에서 가장 큰 것으로 나타났다. 또한, 측면말뚝의 변위는 탄소성 해석보다는 유한요소해석에서 더 크게 예측되었다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 추계학술대회 논문집
• /
• pp.50-53
• /
• 2001

Hydroforming process has become an effective manufacturing process because it can be adaptable to forming of complex structural components. Tube hydroforming has been successfully developed in the real industrial field by many researchers. However, there still remains the constraint about shape which can be manufactured by tube hydroforming. In order to improve this constraint of shape and formability of conventional sheet metal forming, hydroforming process of sheet metal pairs becomes an important technology. In the present work, the finite element analysis of hydroforming process of sheet metal pairs is presented. After basic study about experimental parameters based on numerical analysis, hydroforming process of sheet metal pairs is developed which uses hydraulic pressure as a main forming source.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1999년도 추계학술대회논문집
• /
• pp.18-21
• /
• 1999

The wrinkling of thin sheet metal induced by compressive instability is one of major defects in sheet metal forming processes. compressive instability is influence by many factors such as mechanical properties of the sheet material geometry of the sheet contact conditions and plastic anisotropy. The analysis of compressive instability in a plastically deforming body is rather difficult because the effects of the above-mentioned factors are rather complex and the instability behavior may show swide variations even for small deviations of the factors. in this work the bifurcation theory is introduced for the finite elemental analysis of the instability behavior of a thin sheet with initially sound geometry and property. All the above-mentioned factors are conveniently considered by the finite element method. The instability limit is found by introducing a criterion scheme into the incremental analysis and the post-bifurcation behavior is analyzed by introducing the branching scheme. Wrinkling initiation and growth in the deep drawing process are analyzed.

• 소성∙가공
• /
• 제10권5호
• /
• pp.411-417
• /
• 2001

A Comparative study on deep drawing of clad sheet is carried out to investigate the forming characteristics and the effectiveness of modified finite element analysis. An elasto-plastic finite element analysis Is developed to analyze the forming of clad sheet using explicit scheme and layered shell. Axisymmetric deep drawing of stainless clad metal sheet is performed and thickness distribution is obtained. The corresponding finite element analysis shows good agreement with the results. Some disagreement can be explained by the assumption of shell element and the complexity of deformation of clad sheet.

• Journal of Mechanical Science and Technology
• /
• 제16권12호
• /
• pp.1687-1692
• /
• 2002

The problem analyzed here is a sheet metal forming process which requires a drawbead. The drawbead provides the sheet metal enough tension to be deformed plastically along the punch face and consequently, ensures a proper shape of final products by fixing the sheet to the die. Therefore, the optimum design of drawbead is indispensable in obtaining the desired formability. A static-explicit finite element analysis is carried out to provide a perspective tool for designing the drawbead. The finite element formulation is constructed from static equilibrium equation and takes into account the boundary condition that involves a proper contact condition. The deformation behavior of sheet material is formulated by the elastic-plastic constitutive equation. The finite element formulation has been solved based on an existing method that is called the static-explicit method. The main features of the static-explicit method are first that there is no convergence problem. Second, the problem of contact and friction is easily solved by application of very small time interval. During the analysis of drawbead processes, the strain distribution and the drawing force on drawbead can be analyzed. And the effects of bead shape and number of beads on sheet forming processes were investigated. The results of the static explicit analysis of drawbead processes show no convergence problem and comparatively accurate results even though severe high geometric and contact-friction nonlinearity. Moreover, the computational results of a static-explicit finite element analysis can supply very valuable information for designing the drawbead process in which the defects of final sheet product can be removed.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2005년도 추계학술대회 논문집
• /
• pp.318-321
• /
• 2005

The shell part is made of 2-layered blank because of functional requirements. To investigate the draw formability in this kind of part, the 2-layered sheet metal forming analysis process should be stipulated. First of all, treatment of contact with each blank must be considered to prevent the penetration on the each blank. Subsequently, applying the draw bead force is considered carefully because application of drawbead force for analysis is different with equivalent drawbead force. Formability as like crack, neck and wrinkles is estimated by FLD(Forming Limit Diagram) and thinning. A feasibility of the 2-layered sheet metal forming analysis process study is verified compare 2-layered sheet metal forming analysis with experimental results.