• Title/Summary/Keyword: Shell and tube heat exchanger

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Performance of a Shell-and-Tube Heat Exchanger with Spiral Baffle Plates

  • Son, Yeong-Seok;Sin, Ji-Yeong
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1555-1562
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    • 2001
  • In a conventional shell-and-tube heat exchanger, fluid contacts with tubes flowing up and down in a shell, therefore there is a defect in the heat transfer with tubes due to the stagnation portions . Fins are attached to the tubes in order to increase heat transfer efficiency, but there exists a limit. Therefore, it is necessary to improve heat exchanger performance by changing the fluid flow in the shell. In this study, a highly efficient shell-and-tube heat exchanger with spiral baffle plates is simulated three-dimensionally using a commercial thermal-fluid analysis code, CFX4.2. In this type of heat exchanger, fluid contacts with tubes flowing rotationally in the shell. It could improve heat exchanger performance considerably because stagnation portions in the shell could be removed. It is proved that the shell-and-tube heat exchanger with spiral baffle plates is superior to the conventional heat exchanger in terms of heat transfer.

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Thermal Performance Analysis of a Shell-and-Tube Heat Exchanger with Plate Fins of Various Shape (다양한 형상의 판형 휜을 장착한 원통다관형 열교환기의 열성능 해석)

  • 신지영;손영석
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.4
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    • pp.648-656
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    • 2004
  • In this study, a highly efficient shell-and-tube heat exchanger with plate fins is considered to improve thermal performance of the conventional shell-and-tube heat exchanger. This type of shell-and-tube heat exchanger with plate fins of various shape is simulated three-dimensionally using a commercial thermal-fluid analysis code. CFX4.4. The effect of the shape of the plate fin on heat transfer characteristics is also investigated by the simulation. Plate fins of four different shapes. plane, plane-slit. wave. and wave-slit fins, are considered. The flow fields, pressure drop and heat transfer characteristics in the heat exchanger are calculated. It is proved that the shell-and-tube heat exchanger with plate fins is superior to the conventional shell-and-tube heat exchanger without plate fins in terms of heat transfer. The shape of the plate fin is important in the performance of a heat exchanger such as heat transfer and pressure drop.

An Experimental Study of Shell and Tube Heat Exchanger Performance with Baffle Spacing (배플수에 따른 원통다관형 열교환기 성능에 관한 실험 적 연구)

  • Lee, Yuk-Hyeong;Kim, Sun-Yeong;Park, Myeong-Gwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.12
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    • pp.1748-1755
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    • 2001
  • The shell and tube heat exchangers were introduced to apply to a big capacity condenser and a high pressure feed water heater for power plant in the beginning of 1990s. Design and manufacturing technology fur shell and tube heat exchangers have been developed until now. But it is very difficult to calculate the expected performance characteristics of the shell and tube heat exchanger, because there are many design parameters to be considered according to internal structure and the shell side heat transfer mechanism complicately related to the design parameters. Design parameters to be considered in the design stage of shell and tube heat exchanger are shell and tube side fluids, flow rate, inlet and outlet temperature, physical properties, type of heat exchanger, outer diameter, thickness, length of tube, tube arrangement, tube pitch, permissive pressure loss on both sides, type of baffle plate, baffle cutting ratio. The propose of study is an analysis TEMA(Tubular Exchanger Manufacturers Association) E shell and tube heat exchanger performance with changing a number of baffles(3, 5, 7, 9, 11) and tubes(16, 20) and determined optimal baffle spacing.

Experimental Study on Heat Transfer Performance of Oil Cooler (오일 쿨러의 열전달 성능에 관한 실험적 연구)

  • Cho, Dong-Hyun;Lim, Tae-Woo
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2328-2333
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    • 2008
  • The experimental study was carried out to evaluate the heat transfer performance on the shell side of shell-and-plate finned tube heat exchanger with three different tube numbers(9, 13 and 19). Oil flowing on the shell side was cooled by cold water flowing inside the tubes. A shell-and-tube heat exchanger of an oil cooler consisted of one shell pass and two tube passes with the inner tube diameter of 8.82 mm and the tube length of 575 mm. Mass flow rate was varied from 1.2 to $6.0\;m^3/h$ for oil and from 0.6 to $3.0\;m^3/h$ for cold water, respectively. From the experiment of shell-and-plate finned tube heat exchanger, the shell side heat transfer coefficient of heat exchanger with 9 tubes was compared with that of 13 and 19 tubes. It was found that the heat exchanger with 9 plate finned tubes showed more performance of heat transfer than that of 13 and 19 tubes.

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Analysis on Characteristics of Thermal Flow of Hot Air in Single Shell of Shell and Tube-type Heat Exchanger (쉘앤튜브형 열교환기의 단일 쉘 내 고온공기 열유동 특성 해석)

  • Young-Joon Yang
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.2_2
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    • pp.255-263
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    • 2023
  • The shell and tube-type heat exchangers have been frequently used in many industrial field because of its simple structure and wide operation conditions and so on. The purpose of this study is to investigate the flow characteristics in single shell of shell and tube-type heat exchanger according to velocity and temperature of hot air released from heat exchanger simulator through numerical analysis. As the results, the temperature was decreased in almost quadratic curve from top to bottom in single shell of the shell and tube-type heat exchanger. Further the changes of pressure and velocity in outlet according to change of inlet temperature were not observed. The cost for operating the shell and tube-type heat exchanger should be compared the supply cost of hot air with that of velocity in order to make a economic decision.

NUMERICAL ANALYSIS ON THE HEAT TRANSFER AND FLOW IN THE SHELL AND TUBE HEAT EXCHANGER (Shell & Tube 열교환기 Shell 측 열전달 및 유동에 대한 수치해석)

  • Lee, Sang-Hyuk;Lee, Myung-Sung;Hur, Nahm-Keon
    • Journal of computational fluids engineering
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    • v.12 no.3
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    • pp.13-19
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    • 2007
  • A numerical simulation on the heat transfer and flow field was carried out to improve the performance of the shell and tube heat exchanger. The steady incompressible 3-D Navier-Stokes solution is obtained with the actual operational condition and geometry of the heat exchanger. Based on this study, it is noted that the present geometry of the heat exchanger causes poor heat transfer since the air inside shell does not flow through the tube bundle, but around it. The enhancement of the heat transfer can be achieved by the variation of the design factor like the sealing strip located on the top/bottom and middle of the baffle, but it causes the increasement of the pressure drop. In this paper, the effects of the location and size of the sealing strips and flow rate through the heat exchanger on the heat transfer and pressure drop are studied.

Comparison of Various Heat Exchanger Performances in order for Air Compressor Intercooler Application (공기압축기의 인터쿨러 선정을 위한 열교환기의 형상별 성능해석)

  • Yoo, Sang-Hoon;Park, Sang-Gu;Yoon, Jeong-Pil;Jeong, Ji-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.73-81
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    • 2008
  • Intercooling and aftercooling are required in order to operate air compressor, these are conducted through air-cooled or water-cooled heat exchangers. This study aims to find more suitable type of heat exchanger as a water-cooled intercooler of air compressor. Comparative performance evaluation among fin-tube heat exchanger and shell-and-tube (S&T) heat exchanger having various tubes such as circular tube, spiral tube, and internally finned tube was conducted. Thermal-hydraulic performance of each heat exchanger type is evaluated in terms of temperature drop and pressure drop. The comparisons show that shell-and-tube heat exchangers may have similar and larger heat transfer capacity to the fin-tube heat exchanger if tube diameter is reduced and multiple pass is adopted. For these cases, however, compressed air pressure drop in shell-and-tube heat exchanger become much larger than that in fin-tube heat exchanger.

NUMERICAL ANALYSIS ON THE HEAT TRANSFER AND FLOW IN THE SHELL AND TUBE HEAT EXCHANGER (Shell & Tube 열교환기 Shell 측 열전달 및 유동에 대한 수치해석)

  • Lee, Sang-Hyuk;Lee, Myung-Sung;Hur, Nahm-Keon
    • 한국전산유체공학회:학술대회논문집
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    • 2007.04a
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    • pp.149-152
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    • 2007
  • The numerical simulations on the heat transfer and flow field were carried out for the improvement of the performance of the shell and tube heat exchanger. The steady incompressible 3-D Navier-Stokes solution is obtained with the actual operational condition and geometry of the heat exchanger. The present geometry of the heat exchanger causes poor heat transfer since the air inside shell dose not flow through the tube bundle, but around it. The enhancement of the heat transfer can be achieved by the variation of the design factor like the sealing strip located on the top/bottom and middle of the baffle.

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Study on Heat Transfer Characteristic of Shell-and-Tube Heat Exchanger with Plate Fin (판형 핀을 가진 원통-다관형 열교환기의 열전달 특성에 관한 연구)

  • Lim, Tae-Woo;Cho, Dong-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.1
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    • pp.46-51
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    • 2009
  • In this work, the experimental investigation was carried out to evaluate the heat transfer performance on the shell side of shell-and-plate finned tube heat exchanger with three different tube numbers(9, 13 and 19). Oil flowing on the shell side was cooled by cold water flowing inside the tubes. A shell-and-tube heat exchanger of an oil cooler consisted of one shell pass and two tube passes with the inner tube diameter of 8.82 mm and the tube length of 575 mm. Mass flow rate was varied from 1.2 to $6.0\;m^3/h$ for oil and from 0.6 to $3.0\;m^3/h$ for cold water, respectively. From the experiment of shell-and-plate finned tube heat exchanger, the overall heat transfer coefficient of heat exchanger with 9 tubes was compared with that of 13 and 19 tubes. It was found that the heat transfer coefficients in shell side of heat exchanger with 9 plate finned tubes showed averagely 1.8 times and 2.3 times higher than those of 13 and 19 tubes, respectively.

A study of number of baffle on shell and tube heat exchanger (원통다관형 열교환기의 가로막 개수에 관한 연구)

  • 김순영;이육형;박명관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.635-638
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    • 2000
  • The propose of study analyze a TEMA(Tubular Exchanger Manufacturers Association) E shell and tube heat exchanger performance with 3, 5, 7, 9, 11 baffles and 16, 20 tubes. In this investigate measured a variation of the heat exchanger cooling capacity change within each number of baffle and tube number and determined optimal number of baffle. designs for industry applications are optimized using the analysis of test results.

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