• Title/Summary/Keyword: Shield gas

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The Characteristics on Arc Pressure Distribution of TIG Welding with Shield Gas Mixing Ratio (TIG 용접에서의 실드 가스 혼합비에 따른 아크 압력분포 특성)

  • Oh Dong-Soo;Kim Yeong-Sik;Cho Sang-Myung
    • Journal of Welding and Joining
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    • v.23 no.1
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    • pp.41-47
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    • 2005
  • Arc pressure is one of important factors in understanding physical arc phenomena. Especially it affects on the penetration, size and shape of TIG welding. Some researches were reported on the effect of arc pressure in low and middle current region. But there are not any research in high current region. The purpose of this study is to investigate the arc pressure distribution with mixing ratio of shield gas such as Ar and He gases. A Cu block with water cooling was specifically designed and used as an anode electrode in order to measure the arc pressure in high current region. Then, the arc pressure distribution was measured with change in welding current and mixing ratio of shield gases. The arc force was obtained by numerically integrating the measured results. As the results, it was shown that the arc pressure was concentrated at the central part of the arc in middle and high current regions when a pure Ar gas was used. In case of Ar + He mixing gas, the arc pressure was much lower than that of pure Ar gas. In addition, it was widely distributed to radial direction.

A Study on Back Bead Formation in Inclined-up Position of Flasma An Orbital Welding (플라즈마 아크 오비탈 용접의 경사상진자세에서 이면비드 형성에 관한 연구)

  • Kim, Hyo-Won;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.27 no.1
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    • pp.71-78
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    • 2009
  • In the circumferential welding of pipe, welding phenomenon changes with the position of pipe. Especially in the overhead position, back bead of vertical-up position would be sunk. To investigate the size of back bead and keyhole with the change of the flow rate of pilot and shield gas at each position, bead-on plate welds were conducted on 6mm thickness SS400 with inclined-up position. When the rest of welding conditions remained constant, the width of back bead was increased as the flow rate of pilot gas was increased. And back bead tended to convex as the flow rate of shield gas was increased.

A Study on Optimum Shape of Shield Gas Nozzle for Bead Shape Control in TIG Welding using Gas Force (Ⅰ) - Design and Performance Analysis of Venturi Nozzle - (TIG용접에서 가스력을 이용한 비드형상제어를 위한 실드가스 노즐의 최적 형상에 관한 연구 (I) - 벤투리노즐의 설계 및 성능분석 -)

  • Ham, Hyo-Sik;Seo, Ji-Seok;Choi, Yoon-Hwan;Lee, Yeon-Won;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.3
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    • pp.51-57
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    • 2011
  • Bead shape control with gas force process has been developed to overcome the concave back bead in pipe orbital welding. However, It is impossible to make a convex back bead using the existing gas nozzle, because it has high gas-consuming and low gas force. The purpose of this paper, to develop optimum shape of nozzle which to reduce the consumption of gas, maximizing the shield gas force with low cost and high productivity coincide the Green welding. In this paper venturi-type nozzle was designed by using the Venturi meter and compared velocity, pressure, arc shape in the flat position with existing CP-nozzle. As a result, Venturi-type nozzle's maximum velocity and pressure was improved at the same flow rate. Also heat input was increased by the arc contraction in the flat position.

A Study on Optimum Shape of Shield Gas Nozzle for Bead Shape Control in TIG Welding using Gas Force (II) - Effect of Molten Metal Control by Venturi Nozzle in Overhead Position - (TIG용접에서 가스력을 이용한 비드형상제어를 위한 실드가스 노즐의 최적 형상에 관한 연구 (II) - 벤투리 노즐의 위보기 자세 용융금속제어 효과 -)

  • Ham, Hyo-Sik;Seo, Ji-Seok;Choi, Yoon-Hwan;Lee, Yeon-Won;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.3
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    • pp.58-63
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    • 2011
  • Bead shape control with gas force process has been developed to overcome the concave back bead in pipe orbital welding. However, It is impossible to make a convex back bead using the existing gas nozzle, because it has high gas-consuming and low gas force. The purpose of this paper, to develop optimum shape of nozzle which to reduce the consumption of gas, maximizing the shield gas force with low cost and high productivity coincide the Green welding. In this paper venturi-type nozzle was compared with existing CP-type nozzle by TIG pulse welding in overhead position. As a result, CP-type occurs the wormholes in the overhead position, but the Venturi-type without the pore and formed a good bead appearance.

The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(I) - Effect of flow rate of shield gas and distance between laser and arc - (강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (I) - 보호가스 유량 및 레이저 아크간 거리의 영향 -)

  • Kim, Jong-Do;Myung, Gi-Hoon;Song, Moo-Keun;Oh, Jae-Hwan;Suh, Jeong
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.85-90
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    • 2015
  • Recently many studies for improvement of productivity and automation of process are in progress, and among others, laser-arc hybrid welding that combined laser and arc has attracted much attention. Since parameters by interactions as well as the parameters of each heat source should be considered, There are a lot of hardship in actual application, even though many researches have been done so far. Therefore in this study, bead welding was done to examine the effects of the flow rate of shield gas and the distance between laser and arc during laser-arc hybrid welding. As for hybrid heat source, disk laser and MIG were used. As experiment result, sound bead and weld with no defect were formed when the flow rate of front and rear shield gas were respectively 20 l/min and 15 l/min, and deep penetration was done at DLA=3 mm.

A Effects of Magnetic Field For Fiber Laser Micro Welding Process Using Carbon Steel of SCP1-S (자기장 영향에 따른 냉연압연 강판의 파이버 레이저 마이크로 접합 공정)

  • Lee, C.K.;Lee, W.R.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.433-438
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    • 2012
  • We have studied on welding dissimilar materials of Carbon steel SCP1-S by using laser beam. In this research we have performed some experiments to know the possibility of welding dissimilar materials using laser beam and magnetic fields by adjusting the power output of 35W laser. Other conditions of the experiments were as follows : the welding speed was varied in the range 10 m/min nitrogen gas was used as shield gas, the flow value of shield gas was ranged 10 L/min. In order to ascertain of the welded surface, we have done the tensile strength testing, the hardness testing and the microscope observation. As a result, we have found that tensile strength was the highest at the condition of the welding speed of 10mm/s, the flow value of 10 L/min, the gap of two materials 0, and the use of nitrogen gas. Above testings have also showed that the tensile strength was generally satisfactory since the penetration of welding was almost complete due to the thinness of the materials. In addition, the formation of the welded area was excellent when it had the highest tensile strength.

Thermal Flow Analysis and Design of KSTAR Thermal Shield Panel by Numerical Method (수치해석을 통한 KSTAR 주장치 열차폐 패널 열.유동 특성해석)

  • 김동락;김광선;노영미;조승연;김승현
    • Progress in Superconductivity and Cryogenics
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    • v.4 no.2
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    • pp.73-77
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    • 2002
  • In order to derive the detailed design of Thermal Shield Cryopanel. which plays a role to make the Tokamak Nuclear Fusion Equipment work at both static and efficient conditions the commercially available software package FLUENT Version 5.3, was utilized. This study investigated the effects of thermal sources and distributions on the temperatures of Lid. Body. Base. and EH-Port Cryopanel by the numerical technique whose grid generations cover the solid and 9as region of the panel. The physical model of the Thermal Shield Cryopanel is that the 10mm diameter of the pipe with 1mm thickness is soldered on the Stainless steel Panel with 4mm thickness. The heat fluxes to the panel are assumed to be by thermal radiation in the vacuum space and by conduction through the supporters. The inlet conditions of Helium gas are 20 atmospheric Pressures and 60K temperature. The panel shapes with cooling Pipes and the operational conditions to keep appropriate temperature distribution of Thermal Shield Cryopanel Have been found and suggested.

Optimal Design of a Shield in Vacuum Interrupter (진공 인터럽터의 쉴드 형상 최적설계)

  • Choi, Seung-Kil;Kim, Kyu-Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.4
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    • pp.374-380
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    • 2007
  • In this paper a nobel optimum design method is presented for a shield in a vacuum interrupter which is equipped in switchgear to improve its electric insulation capability. The design of Taguchi experiment method which is based on the results by finite element method is used to find optimum design conditions. The important design factors are chosen at first and the concept of signal to noise ratio is applied to evaluate the vacuum interrupter performance, and the optimal values of each parameters are determined. From the results of various analyses, it is shown that the shield plate in circuit circuit breaker compartment of switchgear can reduce the concentration of electric field intensity. This method is very useful to design the construction of a shield in a short time. Consequently, the insulation capability of circuit breaker compartment in a gas insulated switchgear is improved by adopting an additional optimized shaped shield.

Development of Gas-mask Spectacles (방독면 안경 개발)

  • Lee, Jeung-Young;Parkm Jeong-Sik;Jang, Woo-Yeong
    • Journal of Korean Ophthalmic Optics Society
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    • v.13 no.4
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    • pp.9-12
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    • 2008
  • Purpose: Current gas-mask is very uncomfortable structure for spectacles wearer. Improving this problem can aid military men and firemen to protect themselves and rescue other person. Methods: we changed the structure from dual type of outward lens and inward lens into a single type structure. we attached acrylic frame to gas-mask instead of outward lens and protected the gas inflow by shutting the gab of lens and frame using silicon shield, and made the frame "S" style for removing astigmatism and maintaining of vertex distance. Results: It was possible to correct visual acuity and gas shield, and could changed the lens like a common spectacles. The new type of gas-mask spectacles could remove 0.53D~1.78D astigmatism occurred from the slant of eyesight and lens surface, 0.07D~0.66D overcorrection occurred from short vertex distance, and 0.1D~0.3D astigmatism occurred from pantoscopic angle. Conclusion: Because new type of gas-mask spectacles had clear visual field, it was expected to improve fighting power and rescue ability.

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Thermal Shield for Vacuum Vessel of KSTAR TOKAMAK (KSTAR Vacuum Vessel 의 열차폐막 설계)

  • 김동락;육종설;이기성
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2000.02a
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    • pp.119-120
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    • 2000
  • The thermal shield for the TF coils and PF coils has been located between the coils and vacuum vessel. The thermal shielding cryopanel is cooled under 80K by a fored flow of helium gas using cooing pipes on the cryopanel. Design of the KSTAR thermal shield of vacuum vessel is described.

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