• Title/Summary/Keyword: Shield gas flow rate

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A Study on Back Bead Formation in Inclined-up Position of Flasma An Orbital Welding (플라즈마 아크 오비탈 용접의 경사상진자세에서 이면비드 형성에 관한 연구)

  • Kim, Hyo-Won;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.27 no.1
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    • pp.71-78
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    • 2009
  • In the circumferential welding of pipe, welding phenomenon changes with the position of pipe. Especially in the overhead position, back bead of vertical-up position would be sunk. To investigate the size of back bead and keyhole with the change of the flow rate of pilot and shield gas at each position, bead-on plate welds were conducted on 6mm thickness SS400 with inclined-up position. When the rest of welding conditions remained constant, the width of back bead was increased as the flow rate of pilot gas was increased. And back bead tended to convex as the flow rate of shield gas was increased.

The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(I) - Effect of flow rate of shield gas and distance between laser and arc - (강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (I) - 보호가스 유량 및 레이저 아크간 거리의 영향 -)

  • Kim, Jong-Do;Myung, Gi-Hoon;Song, Moo-Keun;Oh, Jae-Hwan;Suh, Jeong
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.85-90
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    • 2015
  • Recently many studies for improvement of productivity and automation of process are in progress, and among others, laser-arc hybrid welding that combined laser and arc has attracted much attention. Since parameters by interactions as well as the parameters of each heat source should be considered, There are a lot of hardship in actual application, even though many researches have been done so far. Therefore in this study, bead welding was done to examine the effects of the flow rate of shield gas and the distance between laser and arc during laser-arc hybrid welding. As for hybrid heat source, disk laser and MIG were used. As experiment result, sound bead and weld with no defect were formed when the flow rate of front and rear shield gas were respectively 20 l/min and 15 l/min, and deep penetration was done at DLA=3 mm.

Development of Welding Quality Monitoring Method for TIG Cladding (TIG클래딩 공정에 대한 품질 모니터링기법의 개발)

  • Cho, Sang Myung;Son, Min Su;Park, Jung Hyun
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.90-95
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    • 2013
  • Pipe inside clad welding is mainly used to the flow pipe of sub-sea or chemical plant. For the inside clad welding to the medium pipe with the diameter of about 12", TIG welding is frequently applied with filler metal. In this case, the clad welding has the very broad weld area over $10m^2$. And, the non-destructive test (NDT) such as ultrasonic test (UT) or radiographic testing (RT) should be conducted on the broad weld area, and it costs very high due to the time-consuming work. Therefore, the present study investigated the variation of arc voltage to develop the in-line quality monitoring system for the pipe inside TIG cladding. The 4 experimental parameters (current, arc length, wire feed position, and shield gas flow rate) varied to observe the change of arc voltage and to establish the model for the monitoring. The arc voltage was decreased when the wire was fed to the backward eccentric position(over 2mm), and the shield gas flow rate was insufficient under 10L/min. In the case of the backward eccentric position over 2mm, the bead appearance was not good and the dilution ratio was increased due to deep penetration. When the shield gas flow rate was lower than 10L/min, the bead surface was oxidized.

A Study on Optimum Shape of Shield Gas Nozzle for Bead Shape Control in TIG Welding using Gas Force (Ⅰ) - Design and Performance Analysis of Venturi Nozzle - (TIG용접에서 가스력을 이용한 비드형상제어를 위한 실드가스 노즐의 최적 형상에 관한 연구 (I) - 벤투리노즐의 설계 및 성능분석 -)

  • Ham, Hyo-Sik;Seo, Ji-Seok;Choi, Yoon-Hwan;Lee, Yeon-Won;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.3
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    • pp.51-57
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    • 2011
  • Bead shape control with gas force process has been developed to overcome the concave back bead in pipe orbital welding. However, It is impossible to make a convex back bead using the existing gas nozzle, because it has high gas-consuming and low gas force. The purpose of this paper, to develop optimum shape of nozzle which to reduce the consumption of gas, maximizing the shield gas force with low cost and high productivity coincide the Green welding. In this paper venturi-type nozzle was designed by using the Venturi meter and compared velocity, pressure, arc shape in the flat position with existing CP-nozzle. As a result, Venturi-type nozzle's maximum velocity and pressure was improved at the same flow rate. Also heat input was increased by the arc contraction in the flat position.

Removal of Dissolved Oxygen from the Make-up Water of NPP Using Membrane-based Oxygen Removal System

  • Chung, Kun-Ho;Kang, Duck-Won;Hong, Sung-Yull
    • Nuclear Engineering and Technology
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    • v.31 no.6
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    • pp.541-547
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    • 1999
  • Corrosion control, in the end-shield cooling system of Wolsung Nuclear Power Plant, is directly related to the control of dissolved oxygen (DO). The current method, being used to deoxygenate the end-shield cooling water, is a chemical treatment by addition of reducing agent, hydrazine, to react with DO. This method has several limitations including high reaction temperature of hydrazine , unwanted explosive hydrogen gas production, and its intrinsic harmful property. A new approach to remove DO using a membrane-based oxygen removal system (MORS) was tried to overcome limitations of the hydrazine treatment. The DO removal efficiency of the MORS was found to be in the range 87% to 98%: The higher vacuum, the lower water flow rate and the higher water temperature tend to increase the DO removal efficiency.

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A Development of TIER-LII Sensor Head Design for Diesel Soot Size Measurement (디젤 soot의 크기 측정을 위한 TIER-LII 센서헤드 설계기술 개발)

  • Seo, Dong-Kyu;Kim, Deok-Jin;Chung, Jea-Woo;Yoon, Yeo-Seong;Lee, Chun-Beom
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.215-220
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    • 2004
  • The TIER-LII system was established and evaluated using carbon black for diesel particulate size measurement. It contains a new designed sensor head which makes it easier to be measured. Through LII signal analysis of some parameters, we can understand that there were few correlations observed in effect of temperature, shield gas flow rate, and mixture flow rate.. However, an amount of difference was observed in different size of particulates.

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An Experimental Study on Temperature Measurement Bias using Thermocouple in Simulated Thermal Environments of Fire (모사된 화재의 열적환경에서 열전대를 이용한 온도 측정오차에 관한 실험적 연구)

  • Han, Ho-Sik;Yun, Hong-Seok;Hwang, Cheol-Hong;Kim, Sung-Chan
    • Journal of the Korean Society of Safety
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    • v.32 no.2
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    • pp.7-13
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    • 2017
  • An experimental study was conducted to identify the quantitative measurement bias for the bare-bead thermocouple (TC), which was widely used for measuring temperature in fire experiments. To this end, an apparatus could be controlled individually gas flow rate, preheating temperature and incident radiative heat flux was developed to simulate the thermal environments of fire. A relative measurement bias of bare-bead TC was evaluated with the comparison of double-shield aspirated TC. As a result, the relative measurement bias of bare-bead TC was gradually increased with the increase in radiative heat flux with constant gas temperature. The relative bias was also significantly increased with the decrease in gas temperature. Quantitatively, at the gas temperature of $20^{\circ}C$, the bare-bead TC had the relative bias of approximately 400% with the radiative heat flux of $20kW/m^2$ corresponding to thermal radiation level of the flashover. The present study was intend to provide fire researchers with methodologies for the reanalyses of temperature measured using bare-bead TC, radiation corrections, and validation of fire modeling.

Study on the characteristics of the plasma induced by lap-joint $CO_2$ laser welding of automotive steel sheets (자동차용 강판의 겹치기 $CO_2$ 레이저 용접에서 발생되는 플라즈마 특성에 관한 연구)

  • 남기중;박기영;이경돈
    • Laser Solutions
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    • v.5 no.1
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    • pp.33-42
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    • 2002
  • In order to investigate the characteristics of the plasma induced by lap-joint CO$_2$ laser welding of automotive steel sheets, the effects of welding speed, shield gas flow rate, gap size, and laser beam defocus to plasma intensity emitted from keyhole have been investigated. The plasma light is measured by fiber and photodiode. Also, the plasma images were captured by the high speed digital camera in 1000frames/sec in order to correlate the plasma light signal with plasma pattern. From the results, it is observed that the difference of the plasma intensity for between the deep penetration and partial penetration exists from 1.2 to 2 times. The plasma light intensity decreased in case of the deep penetration Is observed due to the exhausting of the plasma gas under the sheet. On the other hand, under the conditions of the deep penetration, the plasma intensity is significantly increased by controling the conditions decreasing the penetration depth. It was specially founded that the effect of 0.3mm gap size at partial penetration condition is approximately similar to deep penetration in 0mm gap. It is concluded that the plasma intensity is able to evaluate the penetration depth in lap-joint welding and appears to offer the most straightforward correlation to the welding process.

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Thermal Characteristics of Under Ventilated Compartment Fire (환기부족 구획화재의 열적 특성)

  • Kim, Sung-Chan;Hamins, Anthony
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.1
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    • pp.41-48
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    • 2009
  • The present study has been performed to investigate the thermal characteristics of under-ventilated compartment fire which is a typical fire condition in structures. A series of fire experiments was conducted to characterize the thermally driven flow in a 2/5 scale ISO 9705 fire compartment. Three different fuels were used in this test series, methane gas, heptane pool, and polystyrene pellets fire. In order to measure accurate temperature, double shield aspirated thermocouples reducing the effect of radiative energy exchange on temperature measurement were used in addition to bare bead thermocouples. The upper layer temperature for well ventilated fire was increased with increasing heat release rate, but it was slightly decreased for under-ventilated fire. The measured temperatures in the upper layer at the front sampling location were higher than at the rear. Thermal characteristics through the doorway were also analysed for a wide range of heat release rates. This study provides a comprehensive and quantitative assessment of fire behavior for under-ventilation condition of fire.