• Title/Summary/Keyword: Slotless BLDC

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Design of slotless BLDC motor using film coil (필름코일을 이용한 슬롯리스형 BLDC 모터의 설계)

  • Kim, Mhan-Joong;Jae, Hwan-Young;Kim, Hak-Won;Sung, Byung-Ho
    • Proceedings of the KIEE Conference
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    • 2001.10a
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    • pp.104-106
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    • 2001
  • In this paper, it is object of design of high efficiency slotless BLDC motor using film coil. Slotless BLDC motor is able to have high efficiency property and low cogging torque, due to magnetization of stator core have constant contribution by slotless core. But it is difficult to make coil winding of slotless BLDC motor. So we make amateur of slotless BLDC motor using film coil. Film coil is fabricated by drilling, electro-plating and etching of copper/insulator/copper plate. In this paper, after design of slotless BLDC motor for moving axial blower, it is fabricated by NdFeB permanent magnet type rotor and film coil.

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A Study on Design and Manufacture of Slotless Outer Rotor BLDC Motor for a Vehicle Blower (자동차 송풍장치용 Slotless Outer Rotor BLDC 모터 설계 및 제작에 관한 연구)

  • Hyon-Jang Lee;Hee-Seok Jeong;Sun-Ho Cho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.5
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    • pp.827-834
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    • 2023
  • In this paper, a slotless outer rotor BLDC motor for a vehicle blower was designed and manufactured to improve the disadvantages of general motors. The proposed motor solves the noise caused by mechanical friction of DC motor during rotation by removing the brush, Also, slotless air-gap windings are used to improve cogging torque by BLDC motor slots. Then, the motor has a structure in which a magnet is attached to the external rotor and rotates simultaneously with the internal rotor, there is no change in magnetic flux. Therefore, it has high efficiency by fundamentally reducing iron loss.

Characteristics Analysis and Comparison of Careless and Slotless BLDC Motor used in Digital Lightening Processor Motor with Air-Dynamic Bearing (공기 동압 베어링을 갖는 디지털 라이트닝 프로세서 모터용 코어리스 및 슬롯리스 BLDC 모터의 특성 분석 및 비교)

  • Yang, Iee-Woo;Kim, Young-Seok;Kim, Sang-Uk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.6
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    • pp.1039-1046
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    • 2007
  • This paper presents the analysis for power consumption, mechanical vibration and acoustic noise characteristics of the Coreless and Slotless Brushless DC motor in Digital Lightening Processor(DLP) Motor with the Air-Dynamic Bearing. The Coreless BLDC motor has not the stator yoke as well as the stator slot to remove the unbalance force by the interaction between the stator yoke and Air-Dynamic Bearing clearance. The assembling tolerance and the processing error make the air-gap difference between the magnet and the stator yoke .which occurs the unbalanced electro-magnetic force in the Slotless BLDC motor. It imposes the air-dynamic bearing on the disturbance force and makes the Air-Dynamic Bearing vibrated and noised. Also, The attractive force between the magnet and the silicon steel stator yoke increases the power consumption. In this paper, the power consumption, mechanical vibration and acoustic noise of the Coreless BLDC motor and the Slotless BLDC motor with the silicon steel stator yoke are simulated, analyzed, and tested using the manufactured proto-type motors with Air-Dynamic bearing. The simulated and tested results present that the Coreless BLDC motor without the silicon steel stator yoke has the lower mechanical vibration and noise ,and lower power consumption than the Slotless BLDC motor with the silicon steel stator yoke in Digital Lightening Processor Motor with Air-Dynamic Bearing.

Design of small slotless BLDC motor for robot using Space Harmonic Analysis Method (공간 고조파 해석 기법을 이용한 로봇용 소형 Slotless BLDC Motor 설계)

  • Kim, Hong-Seok;Kim, Sung-Jin;Kang, Gyu-Hong
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1132-1134
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    • 2005
  • This paper presents a design strategy of Slotless type BLDC motor using the space harmonic field method. The distribution of Back emf and torque are considered by movement of the Permanent Magnet and armature current. The result of magnetic field distribution, back-emf, and torque are in agreement with FEM.

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The Maximum Output Designs of Slotless BLDC Motor Using Helical Shape (Helical 형상의 슬롯리스 BLDC 전동기의 출력 최대화 설계)

  • Cha, Hyun-Rok;Baek, Seung-Hun;Yun, Cheol-Ho;Jung, Tae-Uk;Kim, Kwang-Heun
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.793-794
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    • 2006
  • 본 논문은 Slotless BLDC 모터를 고출력화 하기 위해서 나선형(Helical)방식을 적용하여 모터의 고출력화를 이루는 방식에 대한 연구이다. 기존의 SlotlessBLDC모터는 코깅이 없고, Slot이 없으므로 소형화에 유리한 장점을 지녔다. 반면에 공극의 자속 밀도가 낮아 출력을 높이는데 한계가 있었다. 따라서 본 논문에서는 기존의 SLBLDCM의 단점을 극복할 수 있는 Helical 방식을 제안하였다. Helical 방식을 적용할 때 기존의 인덕턴스 영향으로 인한 전류 확립에 한계가 있었으나 본 방식을 적용 시 높은 전류를 흘릴 수 있었으며 이로 인해 고출력화를 이룰 수 있었다. 아울러 Helical 방식을 취하므로 높은 전류로 인한 발열문제까지도 동시에 해결할 수 있는 장점이 있었다. 본 논문에서는 Helical 방식을 적용하여 기존대비 출력을 15%이상 향상시킬 수 있었으며, 온도 상승도 10%이상 억제할 수 있었다.

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Analysis on Static Characteristics of Slotless BLDC Motor using the Transfer Relations Methodology (전자기 전달관계 해석 기법을 이용한 슬롯리스형 BLDC 전동기의 정특성 해석)

  • Jang, Seok-Myeong;Cho, Han-Wook;Choi, Jang-Young;You, Dae-Joon;Lee, Sung-Ho
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1297-1299
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    • 2005
  • This paper deals with the static analysis of slotless BLDC motor. The transfer relations methodology is employed for predicting the electromagnetic characteristics, with reference to the magnetic field distribution.

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A Research on the Design of Slotless BLDC Motor for Concrete Vibrator (콘크리트 바이브레이터에 적용하기 위한 Slotless BLDC 모터 설계에 관한 연구)

  • Kim, Young-Hun;Jin, Chang-Sung;Kim, Jae-Hyuck
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.3
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    • pp.465-469
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    • 2019
  • In this paper, the design of BLDC (brushless direct current) motors based on torque and back-EMF equations was carried out to assess the application of the motor in concrete vibrators. The air gap flux density of the motor is an important parameter because the length of the motor and the size of the diameter are given. The air gap magnetic flux density was calculated through a simplified magnetic circuit, and basic design of the shape and dimensions of the motor were then determined by carrying out experiments based on torque, back-EMF, and air magnetic flux density equations. After setting the outer and inner diameters, stack lengths, and rated speed of the motor, a detailed design was performed by simulations using the finite element method by designating the diameter and thickness of the motor as the key parameters. The final design to satisfy the target torque and the lowest THD (Total Harmonic Distortion) was carried out along with a simulation.

Speed Control of Three Phase Slotless PM BLDC Motor Using Single Sensor (Single Sensor를 이용한 3상 Slotless PM BLDC 전동기의 속도제어)

  • Lee S. J.;Yoon Y. H.;Woo M. S.;Won C. Y.;Choe Y. Y.
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.33-37
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    • 2004
  • Slotless Permanent magnet Brushless DC Motor(PM BLDC) with the characteristics of high speed and high power density has been more widely used in industrial and automatic machine. Generally, PM BLDC meter is necessary that the three Hall-ICs evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-ICs are set up in this motor to detect the main flux from the rotor. therefore the output signal from Hall-ICs is used to drive a power transistor to control the stator winding current. However, instead of using three Hall-ICs, if only we used one Hall-IC, we estimate information of the others phase in sequence through a revolving rotor. This paper identified the characteristics and performance by using one Hall-IC for the 3 phase PM BLDC whose six stator and two rotor designed.

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Speed Control of Three Phase Slotless PM BLDC Motor Using Single Sensor (Single Sensor를 이용한 3상 슬롯리스 PM BLDC 전동기의 속도제어)

  • Yoon Y. H.;Kim Y. C.;Lee S. S.;Won C. Y.;Choe Y. Y.
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.6
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    • pp.536-543
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    • 2004
  • Slotless Permanent Magnet Brushless DC Motor(PM BLDC) with the characteristics of high speed and power density has been more widely used In Industrial and factory machine. Generally, PM BLDC meter is necessary that the three Hall-lCs evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-ICs are set up in PM BLDC Motor to detect the main flux from the rotor. therefore the output signal from Hall-ICs is used to drive a power transistor to control the stator winding current. However, instead of using three Hall-ICs, if it used only one Hall-IC, we can estimate information of the others phase in sequence through a rotor This paper identified the characteristics and performance by using one Hall-IC with the 3-phase, 2-pole, 6-slot PM BLDC motor.

PLL Control Method for Precise Speed Control of Slotless PM Brushless DC Motor Using 2 Hall-ICs (2 Hall-ICs를 이용한 Slotless PM Brushless DC Motor의 정밀속도제어를 위한 PLL 제어방식)

  • Yoon Y.H;Lee S.J;Kim Y.R;Won C.Y;Choe Y.Y
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.2
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    • pp.109-116
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    • 2005
  • The high performance drives of the slotless Permanent Magnet Brushless DC(PM BLDC) motor can be achieved by the current control, where the currents flow according to the rotor position and the current phase is suitably controlled according to the operational condition. Rotor position information can be provided by Hall-IC or sensorless algorithm. So, the Hall-ICs are set up in this motor to detect the main flux from the rotor. Instead of using three Hall-ICs and encoder, this paper uses only two Hall-ICs for the permanent magnet rotor position and the speed feedback signals, and uses a micro-controller of 16-bit type (80C196KC). Also because of low resolution obtained by using Hall-IC even low-cost and simple structure, to improve the wide range of speed response characteristic more exactly, we propose the rotor position signal synthesizer using PLL circuit based on two Hall-ICs.