• Proceedings of the Korean Society For Composite Materials Conference
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• 2001.05a
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• pp.238-243
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• 2001

This paper predicted the thermal conductivity of spatially reinforced composites(SRC) by applying the volume averaging method and the thermal resistance method. The former method employs existing micro-mechanical theories and conventional transformation rules to constitute relations for the unit cells of the composites and the latter one uses the analogy between the diffusion of heat and electrical charge. To verify the theoretical prediction, the thermal conductivity of 4-D(dimensional) SRC was examined experimentally. The comparison of the numerical results with those measured by the experiment showed good agreement.

• Composites Research
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• v.17 no.5
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• pp.25-38
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• 2004

In this study, the stiffness of spatially reinforced composites (SRC) are predicted by using superposition of a rod and matrix stiffnesses in an arbitrary direction. To confirm the predicted values, the material properties of SRC are measured. The predicted values from the volume average of stiffness matrix are consistent with the tested values in a rod direction, but are inconsistent in an off-rod direction while reverse is true fur the volume average of compliance matrix. Therefore, the harmony function from superposition of stiffness and compliance matrix is introduced. The predicted values from the harmony function are consistent with the tested values in both the rod and the off-rod directions.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.11a
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• pp.177-182
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• 2000

This paper predicted the equivalent stiffness of spatially reinforced composites (SRC) using the volume average of a fiber rod and matrix stiffness, and the strength of SRC using the stiffness reduction and the modified Tsai-Wu composite failure theory. Those equivalent engineering constants are used to analyze the mechanical behavior and the failure of SRC structures. Because the distribution of equivalent engineering constants is varying with the change in SRC shape, we made a program that predicts engineering constants of SRC. Both 3-D and 4-D SRC show the smallest tensile modulus and the largest shear modulus at the maximum rotated direction from each rod. Also the strength properties show the same tendency.

• Composites Research
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• v.14 no.3
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• pp.57-68
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• 2001

This paper predicted the thermal conductivity of spatially reinforced composites(SRC) by applying the volume averaging method and the thermal resistance method. The former method employs existing micro-mechanical theories and conventional transformation rules to obtain the constitutive relations for the unit cells of the composites and the latter one uses the analogy between the diffusion of heat and electrical charge. To verify the theoretical predictions, the thermal conductivity of 4-D(dimensional) SRC was examined experimentally. The comparison of the numerical results with those measured by the experiment showed good agreement.

• Composites Research
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• v.17 no.5
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• pp.39-46
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• 2004

In this study, the strength of spatially reinforced composites (SRC) are predicted by using stiffness reduction for each structural element composed of a rod stiffness in each direction and a matrix stiffness proportional to its rod volume fraction. Maximum failure strain criteria is applied to rod failure, and modified Tsai-Wu failure criteria to matrix failure. The material properties composed of the tensile failure strain of a rod, the compressive failure strain of 3D SRC, the tensile and compressive strength of the 3D SRC in the $45^{\cir}$ rotated direction from a rod and the shear strength of the 3D SRC are measured to predict the SRC strength. The strength distributions of the 3D/4D SRC in rod and off-rod direction have the largest and the smallest values, respectively. A variable load step is selected to increase an efficiency of strength distribution calculation. Uniform load step is applied when a load history is needed. The results of compressive strength from analysis and experiment show the 18 % difference though the initial slop is coincident with each other.

• Aerospace Engineering and Technology
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• v.1 no.1
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• pp.153-162
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• 2002

This paper predicted the engineering constants of spatially reinforced carbon/ carbon composites and analyzed the mechanical behaviour of the kick motor nozzle. Those equivalent engineering constants are used to analyze the mechanical behaviour of the kick motor nozzle. Because the distribution of equivalent engineering constants is varying as change its structure, we made a program to predict engineering constants of spatially reinforced composites. The kick motor nozzle consists of graphite or spatially reinforced carbon/ carbon composites for the nozzle throat, carbon/ phenol for the nozzle entrance and the expansion part, and steel for the outer surface of the expansion part. The 4-D carbon/ carbon composite shows the smallest deformed shape of the nozzle throat, which has a favorable effect on the rocket thrust, and the most uniform deformation of all nozzle throat materials. In addition to analysis, ground firing tests of 4D C/ C nozzle throat and graphite nozzle throat were performed.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.10a
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• pp.100-105
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• 2002

This paper predicts the material properties of spatially reinforced composites (SRC) and analyzes the thermo-elastic behavior of a kick motor nozzle manufactured from that material. To find the appropriate SRC structure for the nozzle throat that satisfies given design conditions, the equivalent material properties of the SRC are predicted using the superposition method for those of rod and matrix. Studied are the elastic behavior, temperature distribution, and thermo-elastic behavior of a kick motor nozzle composed of carbon/carbon SRC as a throat part. The elastic deformation of the nozzle composed of 3D carbon/carbon SRC shows asymmetry in a circumferential direction. However, 4D carbon/carbon SRC nozzle shows uniform deformation in the circumferential direction. Stress concentration in connecting parts of the kick motor nozzle is ultimately high due to the high temperature gradient in each connecting part. The thermo-elastic deformations of both the 3D and the 4D SRC nozzles are uniform in the circumferential direction due to the isotropy of CTE of each SRC. The deformation of the 3D SRC nozzle is a slightly smaller than that of the 4D SRC nozzle in the nozzle throat, which is favorably effective on rocket thrust. The circumferential stress is the most critical component of the kick motor nozzle. The 4D SRC nozzle having 1,1,1,1.7 diameters in each direction has the smallest circumferential stress among several SRC nozzles.

• Composites Research
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• v.35 no.3
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• pp.188-195
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• 2022

This paper proposes a multiscale process-structural analysis methodology and applies to a battery housing part made of the short fiber-reinforced and fabric-reinforced composite layers. In particular, uncertainties of the material properties within the microscale representative volume element (RVE) were considered. The random spatial distribution of matrix properties in the microscale RVE was realized by the Karhunen-Loeve Expansion (KLE) method. Then, effective properties of the RVE reflecting on spatially varying matrix properties were obtained by the computational homogenization and mapped to a macroscale FE (finite element) model. Morever, through the hybrid process simulation, a FE (finite element) model mapping residual stress and fiber orientation from compression molding simulation is combined with one mapping fiber orientation from the draping process simulation. The proposed method is expected to rigorously evaluate the design requirements of the battery housing part and composite materials having various material configurations.