• Title/Summary/Keyword: Spiral Heat Exchanger

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Performance of a Shell-and-Tube Heat Exchanger with Spiral Baffle Plates

  • Son, Yeong-Seok;Sin, Ji-Yeong
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1555-1562
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    • 2001
  • In a conventional shell-and-tube heat exchanger, fluid contacts with tubes flowing up and down in a shell, therefore there is a defect in the heat transfer with tubes due to the stagnation portions . Fins are attached to the tubes in order to increase heat transfer efficiency, but there exists a limit. Therefore, it is necessary to improve heat exchanger performance by changing the fluid flow in the shell. In this study, a highly efficient shell-and-tube heat exchanger with spiral baffle plates is simulated three-dimensionally using a commercial thermal-fluid analysis code, CFX4.2. In this type of heat exchanger, fluid contacts with tubes flowing rotationally in the shell. It could improve heat exchanger performance considerably because stagnation portions in the shell could be removed. It is proved that the shell-and-tube heat exchanger with spiral baffle plates is superior to the conventional heat exchanger in terms of heat transfer.

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Thermal Performance of a Spirally Coiled Finned Tube Heat Exchanger Under Wet-Surface Conditions

  • Wongwises Somchai;Naphon Paisarn
    • Journal of Mechanical Science and Technology
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    • v.20 no.2
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    • pp.212-226
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    • 2006
  • This paper is a continuation of the authors' previous work on spiral coil heat exchangers. In the present study, the heat transfer characteristics and the performance of a spirally coiled finned tube heat exchanger under wet-surface conditions are theoretically and experimentally investigated. The test section is a spiral-coil heat exchanger which consists of a steel shell and a spirally coiled tube unit. The spiral-coil unit consists of six layers of concentric spirally coiled finned tubes. Each tube is fabricated by bending a 9.6 mm diameter straight copper tube into a spiral-coil of four turns. The innermost and outermost diameters of each spiral-coil are 145.0 and 350.4 mm, respectively. Aluminium crimped spiral fins with thickness of 0.6 mm and outer diameter of 28.4 mm are placed around the tube. The edge of fin at the inner diameter is corrugated. Air and water are used as working fluids in shell side and tube side, respectively. The experiments are done under dehumidifying conditions. A mathematical model based on the conservation of mass and energy is developed to simulate the flow and heat transfer characteristics of working fluids flowing through the heat exchanger. The results obtained from the present model show reasonable agreement with the experimental data.

An Experimental Study on the Heat Exchanger for the Engine Waste Heat Recovery Using Serrated Fins and Bayonet Tube (톱니형휜이 부착된 2중 열교환관을 이용한 엔진 배열회수기에 관한 실험적 연구)

  • Yang Tae-Jin;Kim Jong-Soo;Im Yong-Bin
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.6
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    • pp.685-691
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    • 2005
  • In this study, high performance waste heat recovery heat exchanger was developed using the bayonet tube with spiral serrated fins. Especially, heat exchanger of the bayonet tube type was operated well because of double water passes mechanism and characteristics. A cooling water Passes down inner tubes to thimble-form tubes, then flows back up as it boils. The heat exchanger of bayonet tube type was composed of steel tube with 7channels$(I.D_1\;14mm.\;I.D_2\;31.6mm)$ and spiral serrated fins. The performance tests were conducted under the following conditions A cooling water flow rate was 273kg/h and engine l·pm was varied from 750rpm to 3500 rpm. From the experimental result. waste heat recovery was 9.21kW when engine rpm was 3500. and pressure drop was $15\~260mmHg/m^3$ The effectiveness of heat exchanger was about /$0.7\~0.9$. The performance of heat exchanger was evaluated by using the $\varepsilon-NTU$ method. In the study the NTU of the heat exchanger was $1.57\~2.33$.

Numerical Analysis on the Heat Transfer Characteristics of HDPE Pipe with the Variation of Geometries for Ground Loop Heat Exchangers (지중열교환기의 고밀도폴리에틸렌 배관 형상에 따른 열전달 성능 특성에 대한 수치해석적 연구)

  • Mensah, Kwesi;Choi, Jong Min
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.12 no.4
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    • pp.33-39
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    • 2016
  • A ground source heat pump (GSHP) system is recommended as a heating and cooling system to solve the pending energy problem in the field of air conditioning, because it has the highest efficiency. However, higher initial construction cost works as a barrier to the promotion and dissemination of GSHP system. In this study, numerical analysis on the characteristics of high density polyethylene (HDPE) pipe with spiral inside was executed. The heat transfer and flow characteristics of it were compared with those of a conventional smooth HDPE pipe. The heat transfer coefficient and pressure drop of the spiral HDPE pipe were higher than those of the smooth HDPE pipes at the same fluid flow rate. By decreasing the flow rate, the spiral HDPE pipe represented similar values of heat transfer coefficient and pressure drop to the smooth HDPE pipe. The lower flow rate of the spiral HDPE pipe comparing with it of the smooth HDPE pipe is estimated to reduce the length of the ground loop heat exchanger.

Air-Side Performance of Fin-and-Tube Heat Exchanger with Copper Plate or Copper Spiral Fins (구리 재질의 평판 핀과 나선형 핀이 사용된 핀-관 열교환기의 공기측 성능)

  • Lee, Jin-Wook;Park, Ji-Hoon;Lee, Jung-Pyo;Kim, Nae-Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.3
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    • pp.269-278
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    • 2011
  • We investigate the heat-transfer and pressure-drop characteristics of fin-and-tube heat exchangers with a copper plate or copper spiral fins. Twenty-four samples with different fin pitches and tube rows were tested. For both configurations, the effect of the fin pitch on the j factor is negligible, and the f factor increases with the fin pitch. The effect of the tube row depends on the configuration. For plate fin-and-tube heat exchangers, the j factor decreases as the row number increases; the reverse is true for spiral exchangers. We explain this by considering the flow pattern. The j factor for plate fin-and-tube heat exchangers is larger than that for spiral exchangers, and the difference decreases as the row number increases. The f factor of the plate fin-and-tube heat exchanger is also larger. We compare our results with existing predictions of correlations.

Experimental Verification for a Spiral-Jacketed Storage Tank Applied to Solar Thermal System (태양열 시스템에 적용된 나선재킷형 축열조의 실증실험)

  • Kim Jin Hong;Choi Bong Su;Hong Hiki;Kim Yong-Shik
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.4
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    • pp.341-346
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    • 2005
  • The simplification of solar thermal systems reduces the possibility of operating trouble and lowers the cost of the initial investment and maintenance. This also leads to increased competitiveness in the energy market. We proposed a spiral-jacketed storage tank that functions both as a heat exchanger and expansion tank, which removes the secondary piping and markedly simplifies the entire system. The new storage tank was designed and manufactured to maintain the same performance as the conventional system and the exiting system was remodelled by adopting the newly proposed storage tank. This experiment was conducted under real conditions over a period of several months. The retrofitted system with the spiral-jacketed storage tank showed good performance that is on a similar level as the previous system having a typical storage tank and heat exchanger.

The Heat Exchangers Performance Experiment for a Field Application Ice Slurry Cooling System (현장 적용 아이스슬러리 시스템의 열교환기 성능 실험)

  • Lee, Sang-Hoon;Yoo, Ho-Seon;Lee, Yoon-Pyo
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1002-1007
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    • 2009
  • The research are performed to check the characteristics of the ice slurry transport system for the district cooling. The system are installed at the 1st floored building which is as large as the $1204\;m^2$ ($86\;m{\times}14\;m$). Three kinds of heat exchanger are selected, such as, plate, spiral and shell & tube type, to apply to the ice slurry systems. Experiment was done in the two cases. The first case, circulation water flow fixed at the design conditions for the state to change the flow of the supply of ice slurry. The second case, Ice slurry flow fixed at the design conditions for the state to change the flow of circulation water. Both side of Energy balance was calculated. The performance of plate heat exchanger is higher than others and it's enthalpy effectiveness is higher too.

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Enhancement of Stratification for Solar Water Storage Tank with Spiral Jacket and Coil(Part 1:Verification Experiment) (나선유로에 의한 태양열 축열조 성층화 촉진(제1보 실증실험))

  • Kwon, Jae-Wook;Hong, Hi-Ki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.4
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    • pp.336-342
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    • 2012
  • Large-scale active solar heat systems are generally using heat exchanger between collector and storage tank loops to prevent damage by freezing. It is difficult to maintain stratification in a storage tank in the system owing to greater flow rate enhancing heat transfer. In the previous study, we introduced a spiral-jacketed storage tank and obtained good results to keep system performance of general level without better stratification. We added a scroll-shaped heat exchanger coil on the upper part in the spiral-jacketed storage tank. As a result of the experiment, it was verified that degree of stratification of the new type storage tank is higher than that of the previous one with a possibility of better collector efficiency and solar fraction.

Comparison of Various Heat Exchanger Performances in order for Air Compressor Intercooler Application (공기압축기의 인터쿨러 선정을 위한 열교환기의 형상별 성능해석)

  • Yoo, Sang-Hoon;Park, Sang-Gu;Yoon, Jeong-Pil;Jeong, Ji-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.73-81
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    • 2008
  • Intercooling and aftercooling are required in order to operate air compressor, these are conducted through air-cooled or water-cooled heat exchangers. This study aims to find more suitable type of heat exchanger as a water-cooled intercooler of air compressor. Comparative performance evaluation among fin-tube heat exchanger and shell-and-tube (S&T) heat exchanger having various tubes such as circular tube, spiral tube, and internally finned tube was conducted. Thermal-hydraulic performance of each heat exchanger type is evaluated in terms of temperature drop and pressure drop. The comparisons show that shell-and-tube heat exchangers may have similar and larger heat transfer capacity to the fin-tube heat exchanger if tube diameter is reduced and multiple pass is adopted. For these cases, however, compressed air pressure drop in shell-and-tube heat exchanger become much larger than that in fin-tube heat exchanger.

A Study of Performance of Roll-plate type fin-tube Heat Exchanger for the Refrigerator (냉장고용 롤-플레이트형 휜-관 열교환기의 성능에 관한 연구)

  • Ahn, Sung-Jun;Kim, Jong-Su;Kwon, Oh-Boong;Park, Yong-Jong;Ha, Young-Ju;Choi, Sang-Jo
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2292-2297
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    • 2008
  • Recently, a study on condensers for refrigerators has focused on new model which will cost less and will be more efficient. Some widely used condensers for domestic refrigerators are wire-and-tube type condenser, hot-wall type condenser, and spiral type condenser. Some companies which use the spiral type condenser at the moment try to develop a new type condenser which will cost less and will be as efficient as the spiral type. The new type condenser consists of a steel tube, steel plates and louver fins attached to the tube. The tube and the plate are bent into a single-passage serpentine shape.

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