• Title/Summary/Keyword: Stain Hardening

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Numerical Investigation of Forming Limit of Coated Sheet Metals (코팅제의 변형한계에 대한 수치적연구)

  • 정태훈;김종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.460-464
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    • 1997
  • By the used of a similar numerical method as in the previous paper, the forming limit stain of coatedsheet metals is investigated in which the FEM is applied and J2G(J/sab 2/-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Coated two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stetched in a plane-strain atate, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the coated state, the higher limiting strain of one layer is reduced due to the lower limiting stain of the other layer and vice, and does not necessarily obey the rule of linear combination of the limiting stain of each layer weighted according thickness.

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Characteristics of Pre-Heat Treated Steel for Application to Forging (선조질강 소재의 단조공정 측면에서의 특징)

  • Eom, J.G.;Li, Q.S.;Jang, S.M.;Abn, S.T.;Son, Y.H.;Hyun, S.W.;Kim, H.;Yoon, D.J.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.453-457
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

Characteristics of Pre-Heat Treated Steel for Application to Forging (선조질강 소재의 단조공정 측면에서의 특징)

  • Eom, J.G.;Li, Q.S.;Jang, S.M.;Ahn, S.T.;Son, Y.H.;Hyun, S.W.;Kim, H.;Yoon, D.J.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.48-51
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

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Characteristics of River Sand Soil Parameter for Single Work-Hardening Constitutive Model to Stress Path (강모래의 응력경로에 따른 단일항복면 구성모델의 토질매개변수 특성)

  • Lee, Jong-Cheon;Cho, Won-Beom
    • Journal of Navigation and Port Research
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    • v.36 no.5
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    • pp.395-400
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    • 2012
  • The stress-strain relationship of soil is dependent on a number of factors such as soil type, density, stress level and stress path. Th accurate stress-stain relationship can be predict using a constitutive model incorporated all influencing factors. In this study, an isotropic compression-expansion test and a series of drained conventional triaxial tests with several stress paths were performed on Baekma river sand to investigate parameters characteristics of Lade's single work hardening model depending on the stress path.. Based on test results, the parameters of yield function (h, ${\alpha}$) are not much influenced by stress level and stress path, the these parameters do affect a little bit of stress-strain behavior. The parameters h and ${\alpha}$ are closely related to failure criterion ${\eta}_1$, they can be replaced by failure criterion parament. We also observed that predicted values from the Lade's single hardening constitutive model are well matched with the observed data.

Prediction of Flexural Capacities of Steel-Fiber Reinforced Concrete Beams (강섬유보강 콘크리트보의 휨내력 예측식의 제안)

  • Kim, Woo-Suk;Kwak, Yoon-Keun;Kim, Ju-Bum
    • Journal of the Korea Concrete Institute
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    • v.18 no.3 s.93
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    • pp.361-370
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    • 2006
  • The results of previous tests by many researchers have been compiled to evaluate the flexural strength of steel-fiber reinforced concrete beams. Existing prediction equations for flexural strength of such beams were examined, and a new equation based on mechanical and empirical observations, was proposed. In other words, the constitutive models for steel fiber reinforced concrete(SFRC) were proposed, which incorporate compressive and tensile strength. A steel model might also exhibit stain-hardening characteristics. Predictions based on the model are compared with the experimental data. For the collection of tests, a variation of the Henager equations, modified to apply to fiber-reinforced concrete beams, provided reliable estimates of flexural strength. The proposed equations accounted for the influence of fiber-volume fraction, fiber aspect ratio, concrete compressive strength and flexural steel reinforcement ratio. The proposed equations gave a good estimation for 129 flexural specimens evaluated.

Sliding Wear Behavior of AISI 52100 Steel with Pearlitic and Bainitic Microstructures (미세조직 변화에 따른 AISI 52100 강의 미끄럼마멸 특성)

  • Yoon, N.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.20 no.7
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    • pp.479-484
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    • 2011
  • Dry sliding wear behavior of AISI 52100 steel that has a pearlite or bainite microstructure was characterized to explore the effect of microstructure on the wear of the steel. Isothermal heat treatments were employed to obtain the different microstructures. Pin-on-disk type wear tests of the steel disk were performed at loads of 25~125N in air against an alumina ball. Sliding speed and wear distance used were 0.1m/sec and 300m, respectively. Worn surfaces, wear debris and cross-sections of the worn surfaces were examined with SEM to investigate the wear mechanism of the steel. Hardness of the steel was also evaluated. Wear rate of the steel was correlated with the hardness and the microstructure. On the whole, wear resistance increased with an increase in hardness. However, the pearlite microstructure showed superior wear resistance as compared to the bainite microstructure with a similar hardness. The effect of the microstructure on the wear rate was attributed to the morphological differences of the carbide in the microstructure, which was found to have a significant effect on strain hardening during the wear.

Numerical Simulation on the Behavior of ECC-Strengthened Flexural Structures. (고인성 복합재료로 휨 보강된 구조물의 거동에 관한 수치해석적 연구)

  • Shin, Seung-Kyo;Lim, Yun-Mook;Kim, Jang-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.151-154
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    • 2005
  • One of the most important characteristics of Engineered Cementitious Composite (ECC) is its strain hardening behavior up to $5\∼6\%$of stain under a tensile loading. So, the ductile behavior of ECC should be utilized in applications to maximize the performance of structures. Thus, in this study, the ductile behavior of ECC as a repair material applied to the tensile region under flexural loads is numerically examined using a developed numerical model. Several strain capacities of ECC are examined to predict the behavior of ECC strengthened flexural structures. The results show that a certain optimal level of ductility in ECCs for repair applications exists and it is an important factor to consider when using ECC as a repairing material.

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Forming Limit Diagram of DP590 considering the Strain Rate (변형률속도를 고려한 DP590의 성형한계도)

  • Kim, Seok-Bong;Ahn, Kwang-Hyun;Ha, Ji-Woong;Lee, Chang-Soo;Huh, Hoon;Bok, Hyun-Ho;Moon, Man-Been
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.127-130
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    • 2010
  • This paper deals with the formability of DP590 steel considering the strain rate. The strain hardening coefficient, elongation and r-value were obtained from the static and dynamic tensile test. As strain rate increases from static to 100/s, the strain hardening coefficient and the uniform elongation decrease and the elongation at fracture and r-value decrease to 0.1/s and increase again to 100/s. The high speed forming limit tests with hemi-spherical punch were carried out using the high speed crash testing machine and high speed forming jig. The high speed forming limit of DP590(order of $10^2$/s) decreases compared to the static forming limit(order of $10^{-3}$/s) and the forming limit band in high speed forming test is narrower than that in the static forming test. This tendency may be due to the development of brittleness with increase of stain rate.

Mathematical Expressions for Stress-Strain Curve of Metallic Material (금속재료 응력-변형률 곡선의 수학적 표현들)

  • Hyun, Hong-Chul;Lee, Jin-Haeng;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.21-28
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    • 2008
  • Stress-strain curves based on Ramberg-Osgood and Hollomon relations are strongly dependent upon the regressed range of strain. This work investigates mathematical expressions of true stress-strain curves of metallic materials. We first observe the variation of yield strength, strain hardening exponent and stress-strain curve with regressed range of stain. Based on sectional regression and expression using one or two parameters, we propose an optimal strain range for which yield strength and nonlinear material behavior are quite appropriate.