• Title/Summary/Keyword: Stress rupture

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High-Temperature Rupture of 5083-Al Alloy under Multiaxial Stress States

  • Kim Ho-Kyung;Chun Duk-Kyu;Kim Sung- Hoon
    • Journal of Mechanical Science and Technology
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    • v.19 no.7
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    • pp.1432-1440
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    • 2005
  • High-temperature rupture behavior of 5083-Al alloy was tested for failure at 548K under multiaxial stress conditions: uniaxial tension using smooth bar specimens, biaxial shearing using double shear bar specimens, and triaxial tension using notched bar specimens. Rupture times were compared for uniaxial, biaxial, and triaxial stress conditions with respect to the maximum principal stress, the von Mises effective stress, and the principal facet stress. The results indicate that the von Mises effective and principal facet stresses give good correlation for the material investigated, and these parameters can predict creep life data under the multiaxial stress states with the rupture data obtained from specimens under the uniaxial stress. The results suggest that the creep rupture of this alloy under the testing condition is controlled by cavitation coupled with highly localized deformation process, such as grain boundary sliding. It is also conceivable that strain softening controls the highly localized deformation modes which result in cavitation damage in controlling rupture time of this alloy.

Reference Stress Based Stress Analysis for Local Creep Rupture of a T-pipe (참조응력법에 입각한 T-배관 국부 크리프 파단 평가를 위한 응력해석 사례연구)

  • Shin Kyu-In;Yoon Kee-Bong;Kim Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.8 s.251
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    • pp.873-879
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    • 2006
  • To investigate applicability of the reference stress approach as simplified inelastic stress analysis to estimate local creep rupture, detailed finite element stress analyses of a T-piece pipe with different inner pressure and system loading levels are performed. The reference stresses are obtained from the finite element (FE) limit analysis based on elastic-perfectly-plastic materials, from which the local reference stress for creep rupture is determined from R5. The resulting inelastic stresses are compared with elastic stresses resulting from linear elastic FE calculations. Furthermore they are also compared with the stresses from full elastic-creep FE analyses. It shows that the stresses estimated from the reference stress approach compare well with those from full elastic-creep FE analysis, which are significantly lower than the elastic stress results. Considering time and efforts for full inelastic creep analysis of structures, the reference stress approach is shown to be a powerful tool for creep rupture estimates and also to reduce conservatism of elastic stress analysis significantly.

Effect of Thermal Exposure and Rejuvenation Treatment on Microstructure and Stress Rupture Properties of IN738LC (IN738LC 합금의 열간 노출 및 재생 열처리에 따른 미세조직과 응력 파단 특성의 변화)

  • Choe, Baek-Gyu;Ju, Dong-Won;Kim, In-Su;Jang, Jung-Cheol;Jo, Chang-Yong
    • Korean Journal of Materials Research
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    • v.11 no.11
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    • pp.915-922
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    • 2001
  • Effects of thermal exposure and rejuvenation treatment on the microstructural evolution and the stress-rupture properties of IN738LC have been investigated. The role of precipitates on the stress-rupture properties has been analyzed through microstructural observations. Thermal exposure at $982^{\circ}C$ for 1000 hours gave rise to precipitation of $\sigma$ phase and coarsening of r'. The microstructural degradation with thermal exposure at $982^{\circ}C$ deteriorated stress rupture properties of the alloy. All the existing phases except MC carbides have completely dissolved into the matrix with homogenization treatment at $1200^{\circ}C$ for 2 hours. Microstructure and stress-rupture properties of the thermal exposed specimens have been successfully rejuvenated by the proposed treatment.

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High Temperature Creep Rupture Characteristics of Ni-Based Alloy718 Jointed by Friction Welding (마찰용접된 니켈기 초내열합금 Alloy718의 고온 크리프 파단 특성)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.58-63
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    • 2008
  • The short-term high temperature creep rupture behavior of Ni-based Alloy718 steels jointed by friction welding wasinvestigated at the elevated temperatures of 550 to $700^{\circ}C$ under constant stress conditions. The creep rupture characteristics such as creep stress, rupture time, steady state creep rate, and initial strain were evaluated. Creep stress has a quantitative correlation between creep rupture time and steady state creep rate. The stress exponents (n, m) of the experimental data at 550, 600, 650 and $700^{\circ}C$ were derived as 26.1, -22.4, 22.5, -18.5, 17.4, -14.3 and 6.9, -8.1, respectively. The stress exponents decreased with increasing creep temperature. The creep life prediction was derived by the Larson-Miller parameter (LMP) method and the result equation obtained is as follows: T(logtr+20)=-0.00148${\sigma}^2$-3.089${\sigma}$+23232. Finally, the results were compared with those of the base metal for Alloy718.

Effect of Thermal Exposure and Rejuvenation Treatment on Microstructure and Stress Rupture Properties of IN738LC (IN738LC 합금의 열간 노출 및 재생 열처리에 따른 미세조직과 응력 파단 특성의 변화)

  • Choe, Baek-Gyu;Ju, Dong-Won;Kim, In-Su;Jang, Jung-Cheol;Jo, Chang-Yong
    • Korean Journal of Materials Research
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    • v.11 no.10
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    • pp.833-840
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    • 2001
  • Effects of thermal exposure and rejuvenation treatment on the microstructural evolution and the stress-rupture properties of IN738LC have been investigated. The role of precipitates on the stress- rupture properties has been analyzed through microstructural observations. Thermal exposure at $982^{\circ}C$ for 1000 hours gave rise to precipitation of $\sigma$ phase and coarsening of ${\gamma}$'. The microstructural degradation with thermal exposure at $982^{\circ}C$ deteriorated stress rupture properties of the alloy. All the existing phases except MC carbides have completely dissolved into the matrix with homogenization treatment at $1200^{\circ}C$ for 2 hours. Microstructure and stress-rupture properties of the thermal exposed specimens have been successfully rejuvenated by the proposed treatment.

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High Temperature Creep Rupture Characteristics of Ni-Based Alloy718 (니켈기 초내열합금 Alloy718의 고온 크리프 파단 특성)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.52-57
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    • 2008
  • The short-term high temperature creep rupture behavior of Ni-based Alloy718 steel was investigated at the elevated temperatures range of 550 to $700^{\circ}C$ under constant stress conditions. The creep rupture characteristics such as creep stress, rupture time, steady state creep rate, and initial strain were evaluated. Creep stress has a quantitative correlation between creep rupture tim and steady state creep rate. The stress exponents (n, m) of the experimental data at 550, 600, 650 and $700^{\circ}C$ were derived as 33.5, -24.9, 26.1, -21.2, 16.8, -12.8 and 10, -8.2, respectively. The stress exponent decreased with increasing creep temperature. The creep lift prediction was derived by the Larson-Miller parameter (LMP) method and the resultant equation was obtained as follows: T($logt_r$+20)=-0.00252 ${\sigma}^2$-1.377${\sigma}$+-22718.

A Study on the Creep Fracture Life of Al 7075 Alloy(II) (Al 7075 합금의 크리이프 파단수명에 관한 연구(II))

  • 강대민
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.29-41
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    • 1994
  • High temperature tensiles tests, steady state creep tests, internal stress tests and creep rupture tests using Al 7075 alloy were performed over the temperature range of 9$0^{\circ}C$~50$0^{\circ}C$ and stress range of 0.64~17.2(kgf/$\textrm{mm}^2$) in order to investigate the creep behavior and predict creep rupture life From the apparent activation energy Qc and the applied stress exponent n measured, at the temperature range of 9$0^{\circ}C$~l2$0^{\circ}C$, the creep deformation seemed to be controlled by cross slip. On the other hand at the temperature of 20$0^{\circ}C$~23$0^{\circ}C$ the creep deformation seemed to be controlled by dislocation climb but at 47$0^{\circ}C$~50$0^{\circ}C$, by diffusion creep. And the rupture life(t$_{f}$) might be represented by anthermal process attributed to the difference of the applied stress dependence of Internal stress and the ratio of the Internal stress to the applied stress, the thermal activated process attributied to the temperature dependence of the internal stress. Also the ratio between stress dependence of primary creep rate and that of minimum creep rate was measured 0.46, the minimum creep rate is expected to be appromately obtained from master creep curve including the relationship primary creep rate and minumum creep rate. Finally the relationship new rupture parameter and logarithmic stress was represented with including the ratio between the dependence of primary creep rate and that of minimum creep rate, using the new rupture parameter the rupture life predition is exactly expected.d.

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DETERMINATION OF RUPTURE TIME AND STRAIN RATE IN CREEP BY UNIAXIAL TENSILE TEST

  • Oh, Hung-Kuk
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.10a
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    • pp.74-79
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    • 1994
  • The log-log presentation of stress versus Larson-Miller parameter is obtained by uniaxial tensile test instead of the long time creep test. The used material for example calculations is SUS304 stainless steel. The temperature of the uniaxial tensile test can be determined by the Larson-Miller parameter of the design stress and the 0.1hr's rupture time of the uniaxial tensile test. The rupture time at the design temperature and stress can be determined by the Larson-Miller parameter of the stress. The average creep rate is the total deformation of the tensile test divided by the rupture time at the design stress and temperature. The liner trend and the order of the data of the average creep rate by this method is almost same as that of experimental results.

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Characteristics of Short-Term Creep Rupture in STS304 Steels (STS304강의 단시간 크리프 파단특성 평가)

  • Kim, Seon-Jin;Kong, Yu-Sik
    • Journal of Ocean Engineering and Technology
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    • v.21 no.4
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    • pp.28-33
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    • 2007
  • The objective of this paper is to investigate the relationship between the short-term creep rupture time and the creep rupture properties at three different elevated temperatures in STS304 stainless steel. Uniaxial constant stress creep rupture tests were performed on the steel to observe the creep rupture behaviors at the elevated temperatures of 600, 650 and 700, according to the testing matrix. It is very important to predict creep life in practical creep design problems. As one of the series of studies on the statistical modelling of probabilistic creep rupture time and the development of creep life prediction techniques, the relationship between applied stress and creep rupture behaviors, such as creep strain rate and rupture time, were investigated. In addition, the Monkman-Grant relationship was observed between the steady-state creep rate and the creep rupture time. The creep rupture surfaces observed by SEM showed up dimple phenomenon at all conditions.

High temperature rupture lifetime of 304 stainless steel under multiaxial stress states (다축응력상태에서의 304 스테인리스강의 고온 파괴수명에 관한 연구)

  • Kim, Ho-Kyung;Chung, Kang;Chung, Chin-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.595-602
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    • 1998
  • Specimens of 304 stainless steel were tested to failure at elevated temperatures under multiaxial stress states, uniaxial tension using smooth bar specimens, biaxial shearing using double shear bar specimens, and triaxial tension using notched bar specimens. Rupture times are compared for uniaxial, biaxial, and triaxial stress states with respect to the maximum principal stress, the von Mises effective stress, and the principal facet stress. The results indicate that the principal facet stress gives the best correlation for the material investigated, and this parameter can predict creep life data under multiaxial stress states with rupture data obtained with specimens under uniaxial stresses. The results also suggest that grain boundary cavitation, coupled with localized deformation processes such as grain boudary sliding, controls the lifetimes of the specimens.