• Journal of the Korean Society for Precision Engineering
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• v.17 no.11
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• pp.55-62
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• 2000

The poor machinability material such as austenite stainless steel(STS304) is emphasized on the wide use of HSSE for the tapping operation. The difficulty can be entirely to tapping torque due to chip formation through the hole of tap. The object of this study is to investigate tap geometry affecting the tapping torque from a practical point of view. The study shows that the optima tapping torque is affected by the tap geometry and cutting condition for STS304.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.8
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• pp.139-145
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• 1996

Tapping is one of the most widely used machining operations. There are several methodes of producing external screw threads, e.g. turning, milling with single or multiple cutter, rolling, and grinding, but the methods available for cutting enternal threads are less numerous, and for threads in small holes, tapping is employed almost exclusively. In this study, the tap with the various geometry has been developed in order to tap special workmaterial at considerably higher cutting speed than that of the conventional HSS tap. The experimental tests are run with various cutting speed by using a piezo type tool dynamometer to measure tapping torque. Tapping torque is affected by the design of the tap, which seems to be due to internal friction and shearing of the metal. It is clarified that the process of chip formation strongly depends on rake angle, relief angle, angle of twist.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.892-897
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• 2000

In this study, tap wear was analyzed not only to predict the tap life time but also to propose an improved tap design. Because rake angle and thread relief of tap are the significant factors in geometry of tap, these two factors were picked as the experiment variables. The experiment was conducted with six types of tap which have 6$^{\circ}$ , 8$^{\circ}$ and 12$^{\circ}$ of rake angles with 0,08mm and 0.14 mm of thread relief. From the measured cutting force, it could be known that cutting torque was low at the large the rake thread relief and tool life was long as rake angle became large. Eventually, tool life is longest when rake angle is 12$^{\circ}$ and the with 0.08mm thread relief. Aand the width of crater wear and that of flank wear were measured when a tapping torque was 20 [$kg_f$-mm] . Most of the measured values were above the width of tool wear[$V_B$=O.O3m], which means that tool life is over.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.122-125
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• 1993

The various geometry of tap been developed in order to tap special workmaterial at considerably higher cutting speed than that of the conventional HSS tap. In this paper a piezo type tool dynamomerer is constructed and used to measure the torque. The experimental tests are run with various cutting speed. It is clarified that the process of chip formation strongly depends on rake angle, relief angel, angel of twist.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.11
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• pp.67-73
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• 2001

This paper aims at developing a torque model for the high-speed tapping with small-diameter taps. As recent industries such as automobile and information technology grows, taps smaller than 5mm in diameter are needed much more. In that occasion, the friction force between a tap surface and a workpiece plays much more important role in the tapping torque than in he larger tapping. Tapping mechanism was analysed based on the tap geometry. It has two steps : one is a forward cutting composed of the chamfered threading and full threading and the other is the backward cutting. The torque by the cutting force in the chamfered threading is calculated using the cutting area and the specific cutting force while the torque by the friction force, which is rather dominant than the cutting force both in the full threading and in the backward cutting, is calculated using the normal force on the threads and the friction coefficient. The experiment has shown that the results by the proposed torque model fit quite well with the acutal measurements within the error of 10%.

• Korean journal of food and cookery science
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• v.33 no.3
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• pp.292-299
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• 2017

Purpose: The present study explored cookie making performance using Jeju magma seawater to elucidate the effects of minerals in water on quality of baked goods. Methods: Seven water samples were analyzed for their mineral content, pH and water hardness. Starch pasting properties of flour in water samples was analyzed using RVA, and cookie making performance using water samples was evaluated with the AACCI wire-cut cookie baking method. Quality of cookies was measured by weight loss during baking, cookie geometry, color, and firmness. Results: Hardness of water samples ranged from 0-4200, and mineral content was in the order of magma seawater > 100% ED mineral water > 50% ED mineral water > 10% ED mineral water > tap water > Samdasoo > distilled water. RVA results showed that water hardness exhibited significant relationships with pasting temperature (p<0.05, R=0.863), peak viscosity (p<0.001, R=0.944), final viscosity (p<0.05, R=0.861), and setback (p<0.05, R=0.782). Cookie baking results showed that cookie diameter increased in the order of magma seawater < 100% ED mineral water < 50% ED mineral water < 10% ED mineral water $\approx$ tap water < Samdasoo < distilled water. Conclusion: As mineral content in water increased, flour pasting temperature and viscosity increased, whereas cookie diameter decreased with color fading. However, cookies formulated with 50% ED mineral water showed similar cookie geometry and texture to those with tap water. Therefore, controlling the mineral content of water can be successfully applied to produce mineral-enriched cookies.

• International Journal of Korean Welding Society
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• v.3 no.1
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• pp.8-16
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• 2003

A major concern in Gas Metal Arc (GMA) welding process is the determination of welding process variables such as wire diameter, gas flow rate, welding speed, arc current and welding voltage and their effects on the desired weld bead dimensions and shape. To successfully accomplish this objective, 81 welded samples from mild steel AS 1204 flats adopting the bead-on-plate technique were employed in the experiment. The experimental results were used to develop a mathematical model to predict the magnitude of bead geometry as follows; weld bead width, weld bead height, weld bead penetration depth, weld penetration shape factor, weld reinforcement shape factor, weld bead total area, weld bead penetration area, weld bead reinforcement area, weld bead dilution, length of weld bead penetration boundary and length of weld bead reinforcement boundary, and to establish the relationships between weld process parameters and bead geomery. Multiple regression analysis was employed for investigating and modeling the GMA process and significance test techniques were applied for the interpretation of the experimental data.

• Journal of Computational Design and Engineering
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• v.3 no.4
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• pp.337-348
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• 2016

An experimental approach is presented for the measurement of wear that is common in the threading of cold-forged steel. In this work, the first objective is to measure wear on various types of roll taps manufactured to tapping holes in microalloyed HR45 steel. Different geometries and levels of wear are tested and measured. Taking their geometry as the critical factor, the types of forming tap with the least wear and the best performance are identified. Abrasive wear was observed on the forming lobes. A higher number of lobes in the chamber zone and around the nominal diameter meant a more uniform load distribution and a more gradual forming process. A second objective is to identify the most accurate data-mining technique for the prediction of form-tap wear. Different data-mining techniques are tested to select the most accurate one: from standard versions such as Multilayer Perceptrons, Support Vector Machines and Regression Trees to the most recent ones such as Rotation Forest ensembles and Iterated Bagging ensembles. The best results were obtained with ensembles of Rotation Forest with unpruned Regression Trees as base regressors that reduced the RMS error of the best-tested baseline technique for the lower length output by 33%, and Additive Regression with unpruned M5P as base regressors that reduced the RMS errors of the linear fit for the upper and total lengths by 25% and 39%, respectively. However, the lower length was statistically more difficult to model in Additive Regression than in Rotation Forest. Rotation Forest with unpruned Regression Trees as base regressors therefore appeared to be the most suitable regressor for the modeling of this industrial problem.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.10 no.12
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• pp.2151-2156
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• 2006

Beamforming for underwater acoustic communication (UAC) is affected by the broadband feature of UAC signal, which has relatively low currier frequency as compared to the signal bandwidth. The narrow-band assumption does not hold good in UAC. In this paper, we discuss a broadband FIR beamformer for UAC using the baseband equivalent way signal model. We consider the broadband FIR beamformer for QPSK UAC with carrier frequency 25kHz and symbol rate 5kHz. Array geometry is a uniform linear way with 8 omni-directional elements and sensor spacing is the half of the carrier wavelength. The simulation results show that the broadband n beamformer achieves nearly optimum signal to interference and noise ratio (SINR) and outperforms the conventional narrowband beamformer by SINR 0.5dB when two-tap FIR filter is employed at each sensor and the inter-tap delay is a quarter of the symbol interval. The broadband FIR beamformer performance is more degraded as the FIR filter length is increased above a certain value. If the inter-tap delay is not greater than half of the symbol period, SINR performance does not depend on the inter-tap delay. More training period is required when the inter-tap delay is same as the symbol period.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.12
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• pp.3195-3201
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• 1994

In order to analytically predict tapping torque and thrust force in high speed tapping, a cutting model for main cutting edge with a uniformly restricted tool-chip contact area were developed. From this model equations are derived for the prediction of tapping torque given the cutting conditions, tap geometry, and an empirical factor which is related to the workmaterial. Computed values of torque is shown to compare favorably with those obtained from tapping tests on 16MnCr5. The applied torque about the cutting edge of teeth at lead chamfer is estimated respectively and it is shown that observed value is gradually decreased with following teeth.