• Title/Summary/Keyword: Thermal Barrier Performance

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Effects of Composition, Structure Design, and Coating Thickness of Thermal Barrier Coatings on Thermal Barrier Performance

  • Jung, Sung-Hoon;Jeon, Soo-Hyeok;Lee, Je-Hyun;Jung, Yeon-Gil;Kim, In-Soo;Choi, Baig-Gyu
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.689-699
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    • 2016
  • The effects of composition, structure design, and coating thickness of thermal barrier coating (TBC) on thermal barrier performance were investigated by measuring the temperature differences of TBC samples. TBCs with the thin and thick top coats were used for these studies, including TBCs with rare-earth (Gd, Yb, and La) compositions. The thermal barrier performance was enhanced with increasing the thickness of top coat even for thin TBCs, indicating that the thermal barrier performance was commensurate to the thickness of top coat. On the other hand, the bi-layered TBC, which was prepared with Yb-Gd-YSZ feedstock powder, with the buffer layer of high purity 8YSZ showed a better thermal barrier performance than that of regular purity 8YSZ. The interfaces in the bi-layered TBCs had a decisive effect on the thermal barrier performance, showing the performance enhanced with increasing numbers of interfaces. However, a new structural design and an additional process should be considered to reduce stress concentrations and to ensure interface stability, respectively, for improving thermal durability in the multi-layered TBCs.

Development on Thermal Bridge Barrier Between Window Frame and Wall (건축물의 창틀과 벽체 사이 열교 차단을 위한 단열공법 개발)

  • Park, Cheol-Yong;Kim, Woong-Hoi;Lee, Sang-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.10-11
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    • 2018
  • Internal Insulation system is applied to the most apartment building in Korea. However due to the importance of building energy enhanced the interest of the exernal insulation system. The extermal insulation system has better thermal performance because the thermal bridge through the structure are rarely formed. But the thermal bridge around the window decrease the thermal performance of the envelope system. Therefore the technology for reducing the thermal bridge around window improves energy efficiency of the building. In order to this it is necessary to minimize the thermal bridge around window of building. In this study it is aimed to minimize the thermal bridge around the window of building. It was confirmed that the use of thermal bridge barrier imporved the heat transfer rate by 64% or more and the condensation reduction phenomenon by 42% or more compared with the exist technology. These thermal bridge barrier will be used as the main technology to improve the energy efficiency of building.

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Top Coating Design Technique for Thermal Barrier of Gas Turbine (가스터빈의 열차폐용 탑코팅 설계기술)

  • Koo, Jae-Mean;Lee, Si-Young;Seok, Chang-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.802-808
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    • 2013
  • Thermal barrier coating (TBC) is used to protect substrates and extend the operating life of gas turbines in power plant and aeronautical applications. The major causes of failure of such coatings is spallation, which results from thermal stress due to a thermal expansion coefficient mismatch between the top coating and the bond coating layers. In this paper, the effects of the material properties and the thickness of the top coating layer on thermal stresses were evaluated using the finite element method and the equation for the thermal expansion coefficient mismatch stress. In addition, we investigated a design technique for the top coating whereby thermal resistance is exploited.

Effect of Thermal Barrier Coating and Film Cooling Condition on the Cooling Performance of Liquid-propellant Rocket Engine Combustor (액체로켓 엔진 연소기의 열차폐 코팅 및 막냉각 조건에 따른 냉각 성능 변화 해석)

  • Joh, Miok;Kim, Seong-Ku;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.2
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    • pp.52-59
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    • 2014
  • The effect of ceramic thermal barrier coating thickness on the cooling performance of a liquid-propellant rocket engine combustor has been investigated through combustion/cooling performance analysis whose results verified against measured data from hot-firing tests. Also have been confirmed the effects of film cooling amount near the face plate on the coolant temperature and on the thermal barrier coating surface temperature. Some important points to be considered for designing cooling schemes for regeneratively cooled rocket engine combustor have been drawn and reviewed from present study and further verification of the analysis tool should be performed in the future.

A Study on Life Cycle Cost Analysis of Thermal Bridge Barrier Between Window Frame and Concrete Wall (건축물의 창틀과 벽체 사이 열교방지공법의 LCC 분석)

  • Park, Cheol-Yong;Kim, Woong-Hoi;Lee, Sang-Hee;Nam, Seung-Young;Yoon, Gil-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.59-60
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    • 2019
  • Thermal bridge on a building envelope causes additional heat loss which increases the heating energy consumption. As the higher building insulation performance is required, heat loss through thermal bridge becomes higher proportion among total building heating energy consumption. For the exterior insulation and finish system, thermal bridge between window frame and concrete wall should be constidered as one of main reasons of heat loss. In this study, the thermal bridge barrier between window frame and concrete wall(STAR) was proposed as the best practice for reducing thermal bridge. The STAR was confirmed that the use of thermal bridge barrier imporved the annual heat energy capacity by 35% or more and the innitial construction cost by 7.4% or less because of additional interior insulation against condensation. Finally the life cycle cost during 20 year by heating energy of a building reduced by 25% or more compared with the exist technology. This STAR thermal bridge barrier will be used as the main technology to improve the energy efficiency of building.

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Evaluation of Thermal Performance for Air-Barrier Air-conditioning System in Perimeter Zone by Scale Model Experiment and Simulation (모델실험 및 수치해석을 통한 페리미터존 에어배리어 공조방식웨 열성능 평가)

  • Ham Heung-Don;Park Byung-Yoon;Sohn Jang-Yeul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.10
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    • pp.947-955
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    • 2005
  • For the purpose of evaluating the thermal performance for air-barrier air conditioning system in perimeter zone, two air-conditioning systems, conventional perimeter air-conditioning system and air-barrier system, are evaluated and compared by scale model experiment and simulation during cooling season. As a result, measurement shows that supply air velocity of 1 m/s in the upstream direction at perimeter is more effective. Air-barrier system could reduce the cooling energy by $10\sim20\%$ compared with conventional system. Numerical simulation was carried out considering solar effect for reliable result. This method has improved the accuracy of numerical simulation for the space affected by the solar radiation. Both measurement and simulation results show that supply air velocity of 1 m/s at perimeter is the most effective.

Evaluation of Mechanical Performance of Membrane Type Secondary Barrier Anisotropic Composites depending on Fiber Direction (멤브레인 형 2차 방벽 이방성 복합재료의 섬유방향에 따른 기계적 성능 평가)

  • Jeong, Yeon-Jae;Kim, Jeong-Dae;Hwang, Byeong-Kwan;Kim, Hee-Tae;Oh, Hoon-Gyu;Kim, Yong-Tai;Park, Seong-Bo;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.3
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    • pp.168-174
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    • 2020
  • Recently, the size of Liquified Natural Gas (LNG) carriers has been increasing, in turn increasing the load generated during operation. To handle this load, the thickness of LNG Cargo Containment Systems (CCSs) should be increased. Despite increasing the thickness of LNG CCSs, a secondary barrier is still used in conventional thickness. Therefore, the mechanical performance of the existing secondary barrier should be verified. In this study, tensile test of the secondary barrier was performed to evaluate mechanical properties under several low- and cryogenic-temperature conditions considering LNG environment, and in each fiber direction considering that the secondary barrier is composed of anisotropic composite materials depending on the glass fibers. Additionally, the coefficient of thermal expansion was measured by considering the degradation of the mechanical properties of the secondary barrier caused by the generated thermal stress during periodical unloading. As a result, the mechanical performance of secondary barrier in the Machine Direction (MD) was generally found to be superior than that in the Transverse Direction (TD) owing to the warp interlock structure of the glass fibers.

Formation of YSZ Coatings Deposited by Suspension Vacuum Plasma Spraying (서스펜션 진공 플라즈마 용사법을 통한 YSZ 코팅의 형성)

  • Yoo, Yeon Woo;Byon, Eungsun
    • Journal of the Korean institute of surface engineering
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    • v.50 no.6
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    • pp.460-464
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    • 2017
  • As increasing thermal efficiency of the gas turbine, the performance improvement of thermal barrier coatings is also becoming important. Ytrria stabilized zirconia(YSZ) is the most popular materials for ceramic top coating because of its low thermal conductivity. In order to enhance the performance of thermal barrier coatings for hot sections in the gas turbine, suspension plasma spraying was developed in order to feed nano-sized powders. YSZ coatings formed by suspension plasma spraying showed better performance than YSZ coatings due to its exclusive microstructure. In this research, two YSZ coatings were deposited by suspension vacuum plasma spraying at 400 mbar and 250 mbar. Microstructures of YSZ coatings were analyzed by scanning electron image(SEM) on each spraying conditions, respectively. Crystalline structure transformation was not detected by X-ray diffraction. Thermal conductivity of suspension vacuum plasma sprayed YSZ coatings were measured by laser flash analysis. Thermal conductivity of suspension vacuum plasma sprayed YSZ coatings containing horizontally oriented nano-sized pores and vertical cracks showed $0.6-1.0W/m{\cdot}K$, similar to thermal conductivity of YSZ coatings formed by atmospheric plasma spraying.

Numerical analysis of plasma-sprayed ceramic coatings for high-temperature applications

  • St. Doltsinis, Ioannis;Haller, Kai-Uwe;Handel, Rainer
    • Structural Engineering and Mechanics
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    • v.4 no.6
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    • pp.679-702
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    • 1996
  • The finite element method is employed in conjunction with micromechanical modelling in order to assess the performance of ceramic thermal barrier coatings applied to structural components. The study comprises the conditions of the deposition of the coating by plasma spraying as well as the thermal cycling of the coated component, and it addresses particularly turbine blades. They are exposed to high temperature changes strongly influencing the behaviour of the core material and inducing damage in the ceramic material by intense straining. A concept of failure analysis is discussed starting from distributed microcracking in the ceramic material, progressing to the formation of macroscopic crack patterns and examining their potential for propagation across the coating. The theory is in good agreement with experimental observations, and may therefore be utilized in proposing improvements for a delayed initiation of failure, thus increasing the lifetime of components with ceramic thermal barrier coatings.