• Title/Summary/Keyword: Thermal Mass Flow Meter

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Development of Thermal Mass Flow Meter (열전달 질량유량계 개발)

  • Chi, Daesung
    • 유체기계공업학회:학술대회논문집
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    • 1999.12a
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    • pp.118-122
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    • 1999
  • Thermal mass flow meter was developed using principle of convective heat transfer. The advantage of thermal mass flow meter is measuring mass flow directly, therefore, it is not required to use densitometer or temperature/pressure and DP gages. The final accuracy of this thermal mass flow meter is $\pm1.0{\%}$ or better, reproducibility is $\pm0.2{\%}$, and the response time is 600 ms. The thermal mass flow meter was developed from a single point to multi-points (maximum is 9 points), and the number of points is determined according to desired accuracy and size of piping/duct. Since this thermal mass flow meter adopted microprocessor based design, it is intrinsically accurate, self-error detectable, and has self-diagnosis function. The applications of this thermal mass flow meter are for measurement and control of HVAC air flow, other gas flow, and liquid flow.

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Analytical and Experimental Study on a Thermal Liquid Mass Flow Meter (가열식 액체용 질량유량계측기에 관한 이론 및 실험적 연구)

  • Kim, Taig Young;Kang, Chang Hoon;Shin, Yoon Sub;Kim, Tae Su;Choi, Seon Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.4
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    • pp.309-316
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    • 2015
  • Numerical analysis and experimental verification of a thermal liquid mass flow meter (LMFM) were performed. The configuration of the LMFM was the same as a gas mass flow meter (GMFM), but the opposite results in temperature difference between upstream and downstream thermistors occurred. In the case of the gas, the convection depending on the flow of thermal mass was small and comparable to the conduction through the sensor tube wall. The temperature difference was proportional to the mass flow rate due to their interaction. For the liquid flow, the convection overwhelmed the wall conduction because of the large flow of thermal mass caused by high density. The temperature difference in this case was inversely proportional to the mass flow rate. The tube diameter and heater wiring width are important design parameters, and the optimized sensor can be used to measure and control the infinitesimal liquid flow rate.

A Study on the Performance of Thermal Mass Flowmeter (열량형 질량 유량계의 성능 평가)

  • Choi, Y.M.;Park, K.A.;Yoon, B.H.;Jang, S.;Choi, H.M.;Lee, S.H.
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.595-600
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    • 2001
  • Thermal mass flow meter(TMF) and thermal mass flow controller(MFC) were used to measure and to control the mass flow rate of gases. TMF and MFC were designed for specified working pressure and gas. For the case of different working pressure and gases, the flow rate measurement accuracy decreased dramatically. In this study, a TMF and MFC was tested with three different gases and pressure range from 0.2 MPa up to 1.0 MPa. Effect of specific heat causes to increase flow measurement error as much as ratio of specific heat compared with reference gas. Changing of pressure causes to increase flow rate measurement error about -0.2% as the working pressure decreased 0.1 MPa. Response time of MFC was below 3.12 s for the case of increasing of flow rate. But the response time was increased up to 6.92 s for the case of decreasing of flow rate. When the solenoid valve was fully closed, a initial delay time of output of MFC was increased up to 1.36 s.

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Study on the Transient Characteristics of the Sensor Tube of a Thermal Mass Flow Meter (열식 질량 유량계 센서관의 과도 특성에 관한 연구)

  • Kim, Dong-Kwon;Han, Il-Young;Kim, Sung-Jin
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.308-313
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    • 2003
  • Thermal mass flow meters (TMFMs) are most widely used for measuring mass flow rates in the semiconductor industry. A TMFM should have a short response time in order to measure the time-varying flow rate rapidly and accurately. Therefore it is important to study transient heat transfer phenomena in the sensor tube of a TMFM that is the most critical part in the TMFM. In the present work, a simple numerical model for transient heat transfer phenomena of the sensor tube of a TMFM is presented. Numerical solutions for the tube and fluid temperatures in a transient state are obtained using the proposed model and compared with experimental results to validate the proposed model. Based on numerical solutions, heat transfer mechanism in a transient state in the sensor tube is explained. Finally, a correlation for predicting the response time of a sensor tube is presented. The correlation is verified by experimental results.

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The Effects of Pressure and Specific Heat on the Performance of Thermal Mass Flowmeter (열량형 질량유량계에 대한 압력과 비열 영향)

  • Choi, Y. M,;Park, K. A.;Choi, H. M.;Lee, K. S.
    • 유체기계공업학회:학술대회논문집
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    • 1999.12a
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    • pp.109-113
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    • 1999
  • Thermal mass flow meter (TMF) is used measuring the small mass flow rate of gases. Generally, flow rate measuring accuracy of TMF is $\pm2{\%}$ of full scale. TMF is manufactured for specified working pressure and specified working gas by customer. If it were applied for different working pressure and gases, flow rate measurement accuracy decreased dramatically. In this study, a TMF tested with three different gases and pressure range of 0.2 MPa to 1.0 MPa. Effect of specific heat cause to increase flow measurement error as much as ratio of specific heat compare with reference gas. Pressure change cause to increase flowrate measurement deviation about $-0.2{\%}$ as the working pressure decreased 0.1 MPa.

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Design and Implementation of a Hybrid-Type Mass Flow Controller (하이브리드형 질량 유량 제어기의 설계 및 실현)

  • 이명의;정원철
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.2
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    • pp.63-70
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    • 2003
  • In this paper, an MFC (Mass Flow Controller) which is widely used in many semiconductor manufacturing processes for controlling the mass flow rate of a gas is designed and implemented using the PIC 16F876 of Microchip, Inc. The MFC implemented in this thesis has the form of hybrid-type, i.e., the mixed-type of the analog-type MFC, which has many problems such as low accurary, and digital-type MFC, which use an expensive DSP (Digital Signal Processor) and an ADC (Analog to Digital Convertor) with high precision. The MFC is consists of the sensor unit, the control unit and the actuator unit, and it has used the automatic calibration algorithm and the reference table method for the improvement of the performance.

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Experimental and Numerical Analysis of Heat Transfer Phenomena in a Sensor Tube of a Mass Flow Controller (질량 유량계 센서관에서의 열전달 현상에 대한 수치적 해석 및 실험적 연구)

  • Jang, Seok-Pil;Kim, Sung-Jin;Choi, Do-Hyung
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.154-161
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    • 2000
  • As a mass flow controller is widely used in many manufacturing processes for controlling a mass flow rate of gas with accuracy of 1%, several investigators have tried to describe the heat transfer phenomena in a sensor tube of an MFC. They suggested a few analytic solutions and numerical models based on simple assumptions, which are physically unrealistic. In the present work, the heat transfer phenomena in the sensor tube of the MFC are studied by using both experimental and numerical methods. The numerical model is introduced to estimate the temperature profile in the sensor tube as well as in the gas stream. In the numerical model, the conjugate heat transfer problem comprising the tube wall and the gas stream is analyzed to fully understand the heat transfer interaction between the sensor tube and the fluid stream using a single domain approach. This numerical model is further verified by experimental investigation. In order to describe the transport of heat energy in both the flow region and the sensor tube, the Nusselt number at the interface between the tube wall and the gas stream as well as heatlines is presented from the numerical solution.

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Analysis of In-Cylinder Flow Characteristics of a High Speed D.I. Diesel Engines (고속 직접분사식 디젤 엔진의 실린더내 유동 해석)

  • Park, Sang-Chan;Ryu, Jae-Deok;Lee, Gi-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.9
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    • pp.1276-1283
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    • 2002
  • Recently, HSDI (High Speed Direct Injection) diesel engine has been spotlighted as a next generation engine because it has a good potential for high thermal efficiency and fuel economy. This study was carried out to investigate the in-cylinder flow characteristics generated in a 4-valve small diesel cylinder head with a tangential and helical intake port. The flow characteristics such as coefficient of flow rate(Cf), swirl ratio (Rs), and mass flow rate (ms) were measured in the steady flow test rig using the impulse swirl meter and the analysis of in-cylinder flow field was conducted by experiment using the PIV and calculation using the commercial CFD code. As the results from steady flow test indicate, the mass flow rate of the cylinder head with a short distance between the two intake ports is increased over 13% than that of the other head. However, the non-dimensional swirl ratio is decreased approximately 15%. From in-cylinder flow characteristics obtained by PIV and CFD calculation, we found that the swirl center was eccentric from the cylinder center and the velocity distribution became uniform near the TDC. In addition, the results of the calculation are good agreement with the experimental results.

Measurement of Water Flow in Closed Conduits by Chemical Tracer Method (추적자를 이용한 유량 측정)

  • Lee, Sun-Ki;Chung, Bag-Soon;Kim, Chang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.2 s.3
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    • pp.19-26
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    • 1999
  • Thermal output in a nuclear power plant is verified with calorimetric heat balance on the secondary plant. The calorimetry involves the precise measurement of the feedwater flow rate. However, the correct indication of feedwater flow rate obtained by a pressure-difference measurement across a venturi can be affected by instrument errors, fouling or a poorly developed velocity profile. This can result in an inaccurate mass flow rate and consequently an inaccurate estimate of power. The purpose of this study is to develop verification methods with accuracy better than $0.5\%$ for high precision flow measurement to be used for measuring feedwater flow rate. This chemical tracer method is a testing process that uses tracers which can be applied to quantify losses in electrical output due to the incorrect measurements of feedwater flow rate. And this system has good response to the variation of the flow rate. Accuracy of better than 0.5 percent can be expected for feedwater flow measurement, providing that the system can be stabilized during the test. This methodology is applicable to other flow systems well.

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