• Title/Summary/Keyword: Tilting Car Body

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Dynamic Analysis of a Bogie Tilting Mechanism (대차 틸팅 기구의 동적 해석)

  • 구동회;김남포;한형석
    • Journal of the Korean Society for Railway
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    • v.6 no.4
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    • pp.300-307
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    • 2003
  • Using a conventional railway, a tilting train was applied as a means of improving vehicle speed curve negotiation without any modification of infrastructure. In order to achieve the optimal car-body position control through the tilting mechanism, a dynamics analysis was required after the kinematics analysis of the tilting mechanism. For this, the geometric relationship of the linkage-type tilting mechanism was defined. Then, the equations of motion for the half car-body were derived. With the derived equations, the effect of the parameter change on performance was analyzed. The analysis result can be used in the optimum design of a tilting mechanism that considers the track environment, vehicle and operational conditions in which the tilting vehicle is applied.

Static and Fatigue Fracture Assessment of Hybrid Composite Joint for the Tilting Car Body (틸팅차량용 차체의 Hybrid 복합재 접합체결부의 정적 및 피로 파괴 평가)

  • Jung, Dal-Woo;Kim, Jung-Seok;Seo, Sueng-Il;Jo, Se-Hyun;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.2 s.257
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    • pp.166-173
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    • 2007
  • Fatigue fracture behavior of a hybrid bolted joint was evaluated in comparison to the case of static fracture. Two kinds of specimens were fabricated for the mechanical tests; a hybrid bolted joint specimen for the shear test and a hybrid joint part specimen applied in the real tilting car body for the bending test. Characteristic fracture behaviors of those specimens under cyclic toads were obviously different from the case under static loads. For the hybrid bolted joint specimen, static shear loading caused the fracture of the bolt body itself in a pure shear mode, whereas cyclic shear loading brought about the fracture at the site of local tensile stress concentration. For the hybrid joint part specimen, static bend loading caused the shear deformation and fracture in the honeycomb core region, while cyclic bend loading did the delamination along the interface between composite skin and honeycomb core layers as well as the fracture of welded joint part. Experimental results obtained by static and fatigue tests were reflected in modifications of design parameters of the hybrid joint structure in the real tilting car body.

study on conceptional design of car-body structure for Korean tilting train (한국형 틸팅차량 차체구조물의 개발을 위한 개념설계)

  • 문형석;유원희;최성규;엄기영;한성호;이수길
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.303-311
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    • 2002
  • A first evaluation of the possibilities of high speed trains in conventional railway in Korea have been investigated. The radius of curvature was considered the major problem with high-speed trains in Korea. If KNR(Korea National railway) likes to increase the speed, is then whether KNR shall construct straigthen the track or develop a train that can reduce travel time in curves The research concerns structural design of train car-body is to reduce heavy stress concentration. Using 3D solid modeling, Finite Element analysis and shape optimization combined with powerful postprocessing, graphical display and animation to achieve complete and accurate design and performance will be carried out further project Main purpose of this project is to provide korean tilting train car body's conceptional design. Based on first year research results, the design of car-body will be performed by train manufacture.

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Crush Analysis of Tilting Train Express M-Car Initial Design (한국형 고속틸팅차량 구동차 설계초안의 충돌압괴특성 분석)

  • Jung Hyun-Seung;Koo Jeong-Seo;Kwon Tae-soo
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.738-743
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    • 2004
  • In this paper, the crush characteristic of the tilting train express M-car was estimated under a head-on collision scenario. The car body was divided into three parts - front, middle, and rear. For each part, crush-force relation was evaluated numerically using LS-DYNA 3-diementional shell element analysis. This result will be used for one-dimensional collision analysis of the full train rake.

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Fatigue Fracture Assessment of Honeycomb Composite Side-Wall Panel Joint for the KTX Tilting Car Body (틸팅차량용 KTX 차체의 하니컴복합재 측벽판 체결부의 피로파괴평가)

  • Jeong, Dal-Woo;Kim, Jung-Seok;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.55-60
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    • 2010
  • The honeycomb composite joint structure designed for application to a tilting KTX railroad car body is subjected to bending loads of a cantilever type. Honeycomb sandwich composite panel-joint attached in the real tilting car body was fabricated and sectioned as several beam-joint specimens for the bending test. The fracture behaviors of these specimens under static loads were different from those under cyclic loads. Static bending loads caused shear deformation and fracture in the honeycomb core region, while fatigue cyclic bend loading caused delamination along the interface between the composite skin and the honeycomb core, and/or caused a fracture in the welded part jointed with the steel under-frame. These fracture behaviors could occur in other industrial honeycomb composite joints with similar sub-structures, and be used for improving design parameters of a honeycomb composite joint structure.

Durability Evaluation of a Composite Carbody for Korean Tilting Train under Repeated Loadings (반복하중을 받는 틸팅열차용 복합재 차체구조의 내구성 평가)

  • Jeong, Jong-Cheol;Seo, Sung-Il;Kim, Jung-Seok
    • Journal of the Korean Society for Railway
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    • v.10 no.1 s.38
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    • pp.39-44
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    • 2007
  • This rafer explains a durability test of a large train car body made of carbon/epoxy composite material. The composite car body with the length of 23m was manufactured as a sandwich structure composed of an aluminum honeycomb core and CF1263 woven fabric carbon/epoxy faces. In order to evaluate durability of the composite car body, it was excited by two 500kN capacity hydraulic actuators installed underneath the body bolster. The natural frequency of the composite car body under full weight condition was found to be 4.33Hz. Based on this result, the excitation frequency and displacement of 5Hz and ${\pm}1.0mm$, respectively, were used as inputs for the durability test. The test was conducted for $2{\times}10^6$ cycles. During the test, the nondestructive tests using X-ray radiography and dye penetration method was performed to determine the presence of the cracks. Upon completion of the test, no cracks were found.

Prediction of Interior Noise for Tilting Train by using Transmission Loss (투과손실을 이용한 틸팅차량의 실내소음 예측)

  • Kim, Jae-Chul
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.69-72
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    • 2007
  • In this paper, we describe the analysis of interior noise for tilting train that is being developed in Korea. Tilting train is made of composite material to reduce the car body's weight and attached a self-steering system on bogie to improve curving performance. However, the acoustic performance (Transmission Loss) of such material is worse than the materials of conventional train, such as aluminum, steel and so on. Therefore, we measure the transmission loss of side wall / floor of tiling train and predict the interior noise for tilting train using its measuring results

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Fatigue Assessment of Hybrid Composite Joint for the Tilting Car Body (틸팅차량용 Hybrid차체 접합체결부의 피로 특성 평가)

  • Jung, Dal-Woo;Kim, Duck-Jae;Choi, Se-Hyun;Seo, Sueng-Il;Choi, Nak-Sam
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.260-263
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    • 2005
  • Fatigue fracture behavior of a hybrid joint between side-panel and under-frame by riveting and adhesive bonding has been evaluated. Two kinds of joint specimens based on real geometry were fabricated for shearing test as well as bending test. Static and cyclic loadings were used for fatigue assessment. Fatigue fracture results obtained by such experiments were reflected in modifications of design parameters of the hybrid joint.

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Application of Composite Materials in Korean Express Tilting Train(TTX) System (한국형 틸팅차량 시스템에서의 복합재료 적용)

  • 박기진;신광복;한성호
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.65-68
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    • 2003
  • Using composite materials for lilting train system has many advantages such as manufacturing variety, specific high-strength & stiffness characteristics, and long-life durability, but the strongest advantage could be the possibility of lightweight product. In the leading countries, the composite materials are used for the material fer drivers' cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train car body structure. In this paper, we examine the use of composite materials for the drivers' cabs and interior/exterior equipments for the developing tilting train in Korea, and review the car body design using composite materials.

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A Study on Light Collision Safety of Tilting Train Express (TTX 경충돌 사고시 안전도 확보 방안에 관한 연구)

  • Cho Tae-Min;Kwon Tae-Soo;Jung Hyun-Seung
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.634-639
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    • 2004
  • Under light collision accidents, the energy absorption strategy for the coupler and expansion tube of the TTX(Tilting Train Express) initial design is established in the paper. Also, 1st shearing bolts are designed. When the absorbed energy of the coupler reaches its maximum, the connecting bolts between the coupler and the car body are sheared off not to transmit the impact force to the car body structure. To absorb more energy after the lst shearing bolts work, a expansion tube is designed conceptually and installed at the rear part of the coupler. Using Hyper-Mesh and LS-DYNA, pre/post processing and light collision analyses are preformed, respectively.

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