• Title/Summary/Keyword: Tip Shape Design

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3-DIMENSIONAL FLOW FIELD ANALYSIS AND TIP SHAPE DESIGN IN A WIND TURBINE BLADE (풍력 발전기 블레이드에 걸친 3차원 유동장 해석 및 팁 형상 설계)

  • Jeong, Jae-Ho;Yoo, Cheol;Lee, Jung-Sang;Kim, Ki-Hyun;Choi, Jae-Woong
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.243-248
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    • 2011
  • The 3-dimensional flow field has been investigated by numerical analysis in a 2.5MW wind turbine blade. Complicated and separated flaw phenomena in the wind turbine blade were captured by the Reynolds-averaged Navier-Stokes(RANS) steady flaw simulation using general-purpose code, CFX and the mechanism of vortex structure behavior is elucidated. The vortical flow field in a wind turbine rotor is dominated by the tip vortex and hub separation vortex. The tip vortex starts to be formed near the blade tip leading edge. As the tip vortex develops in the tangential direction, interacting with boundary layer from the blade tip trailing edge. The hub separation vortex is generated near the blade hub leading edge and develops nearly in the span-wise direction. Furthermore, 3-dimensional blade tip shape has been designed for increasing shrift power and reducing thrust force on the wind turbine blade. It is expected that the behavior of the tip vortex and hub separation vortex plays a major role in aerodynamic and aeroacoustic characteristics.

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The Effect of Plunger Tip Shape on the Formability in Semi-Solid Die Casting Process (반용융 다이캐스팅 공정에 있어서 플런저 팁의 형상이 성형성에 미치는 영향)

  • 서판기;손영익;강충길
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.312-322
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    • 2002
  • In this study, an innovative semi-solid die casting technology to replace heavier cast iron compressor parts with lightweight aluminum castings was proposed, and the application possibility for home-appliance component was investigated. The most important factors regarding the semi-solid die casting process are the reheating process of the raw materials to the semi-solid state, specifications of the forming machine, the optimal injection conditions and die design. Materials used in this study were A3S7 and hSn alloys fabricated by the electromagnetic stirring process. The optimal injection conditions for semi-solid die casting process were Presented with the reheating conditions of the semi-solid materials. To investigate the effect of plunger tip shape on the formability and mechanical properties in semi-solid die casting process for complicated shape part, two kinds of plunger tip shape with long and short plunger tip taper are proposed.

Design and Implementation of a Mobile Robot with a Variable Structure for Tip-over Prevention (전복방지를 위한 가변 구조 이동 로봇의 설계와 구현)

  • Lee, Sungmin;Park, Jungkil;Park, Jaebyung
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.356-360
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    • 2015
  • In this paper, we design and implement a mobile robot with variable structure for tip-over prevention. The mobile robot is designed for the purpose of stable drive and work in outdoor terrain. The outdoor terrain is rough and uneven. In this terrain, the tip-over of the mobile robot can occur while driving and working. Therefore, the structure of the mobile robot must be designed in consideration of stable drive and work. The proposed structure is defined as an X-shape for overall balance of the mobile robot. The shape is designed by using a multi-level structure for reducing the size of the robot. To verify the effectiveness of the proposed design, we analyze the tip-over characteristics according to the height of gravitational center and the extension length of the robot. Finally, we develop a prototype of the mobile robot with variable structure, taking the results of the tip-over analysis into consideration.

A Study on Design of Nozzle Tip for Airless Spray Coating (에어리스 스프레이 도장용 노즐 팁 설계에 관한 연구)

  • Kim, Dong-Keon;Kim, Soon-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.183-188
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    • 2012
  • This study was carried out to design the spray nozzle tip for airless spray coating. Airless spray coating is the process of coating an object with a liquid spray of paint or other fluid. The nozzle tip controls the fluid flow rate and creates back pressure in the system. The nozzle tip also defines the spray pattern by the size and shape of the orifice. The spray pattern of nozzle tip was investigated numerically using ANSYS CFX ver. 14.0. It was observed that performance result of designed nozzle tip was correspond well, compared with that of GARCO nozzle tip.

The effect of drill design on stability and efficacy of dental implants (치과용 임플란트의 안전성과 유효성에 대한 드릴 디자인의 효과)

  • Yoon, Ji-Hoon;Jeon, Gye-Rok;Yun, Mi-Jung;Huh, Jung-Bo;Jeong, Chang-Mo
    • The Journal of the Korean dental association
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    • v.53 no.2
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    • pp.132-142
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    • 2015
  • Purpose : The objective of this research was to investigate an optimization of drill design factors for implant stability and efficacy through comparative evaluation by the cutting time, heat generation and initial stability. Materials and Methods : Three design factors were considered for the purpose of drill design optimization; the number of flute(2 flute, 3 flute), helix angle($15^{\circ}$, $25^{\circ}$) and drill tip shape(straight, 2-phase). Design factors were selected through comparative evaluation by temperature change, cutting time and ISQ value. Results : Heat generation and cutting time are influenced by all design factors(p<0.05). Drill tip shape was the only factors which influenced to the largest initial stability(p<0.05). Conclusion : Drills with 2 flutes, 2-phase formed drill tip, and 25 degrees of helix angle exhibit a better performance than other design.

A review regarding on design of engine-driven nickel-titanium file (임상가를 위한 특집 2 - 엔진구동형 니켈-티타늄 파일의 디자인에 관한 고찰)

  • Hwang, Ho-Keel
    • The Journal of the Korean dental association
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    • v.51 no.10
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    • pp.551-555
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    • 2013
  • The purpose of this study was to give a guideline for selecting the nickel-titanium (NiTi) file by review from many studies. Since the early 1990s, several instrument systems manufactured from NiTi have been introduced into endodontic practice. The specific design characteristics vary, such as tip shape and size, cross sectional view, helix angle, and pitch space. Some of the early systems have been removed from the market or play only minor roles; others are still widely used. New designs continually are produced, but the extent to which clinical outcomes will depend on design characteristics is difficult to forecast. In this study, I have reviewed the different design characteristics in respect of the safety and efficiency. With the review from many studies, I concluded that the clinicians must be understand the specific design characteristics for selecting the ideal NiTi rotary instruments.

Hydrodynamically Optimal Blade Design for 500kW Class Horizontal Axis Tidal Current Turbine (500kW급 수평축 조류발전기의 수력 최적 설계)

  • Ryu, Ki-Wahn
    • Journal of the Korean Solar Energy Society
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    • v.29 no.5
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    • pp.73-80
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    • 2009
  • A tidal current turbine is designed and analyzed numerically by using blade element momentum theory. The rated power has a limitation because the diameter of the tidal current turbine cannot exceed the depth of sea water. This study investigates a horizontal axis tidal-current turbine with a rated power of 500 kW. NACA-6 series laminar foil shape is used for basic airfoil along the blade span. The distributions of chord length and twist angle along the blade span are obtained from the hydrodynamic optimization procedure. Prandtl's tip loss correction and angle of attack correction considering the three-dimensional effect are applied for this study. The power coefficient curve shows maximum peak at the rated tip speed ratio of 6.0, and the maximum torque coefficient is developed at the tip speed ratio of 4. The drag coefficient reaches about 0.85 at the design tip speed ratio.

CAE Analysis of Powder Injection Molding Process for Dental Scaler Mold (치과용 스케일러 금형의 분말사출성형 CAE 해석설계)

  • Ko Y. B.;Park H. P.;Chung S. T.;Rhee B. O.;Hwang C. J.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.570-576
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    • 2005
  • Powder Injection Molding(PIM) has recently been recognized as an advanced manufacturing technology for low-cost mass production of metal or ceramic parts of complicated geometry With this regards, design technology of dental scaler tip PIM mold, which has complex shape and small core pin (diameter=0.6mm), with the help of computer-aided analysis of powder injection molding process was developed. Computer-aided analysis for dental scaler tip mold was implemented by finite element method with non-Newtonian fluid, modified Cross model viscosity, PvT data of powder/binder mixture. Compter-aided analysis results, such as filling pattern, weldline formation, air vent position prediction were compared with experimental result, and eventually have been shown good agreement. The core pin (diameter=0.6mm) deflection analysis of dental scaler tip PIM mold during PIM filling process was also investigated before mold fabrication.

Tip Clearance Effect of Low Mass Flow Rate High Specific Speed Centrifugal Impeller (저유량 고비속도 원심압축기 임펠러에서의 팁간극에 따른 효과)

  • Im, Kang-Soo;Kim, Yang-Gu;Kim, Kyi-Soon
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.240-243
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    • 2008
  • In this paper, the design of Centrifugal Compressor which is used in sizes 50 horse power has 8 pressure ratio and numerical analysis of the flow within compressor varying tip clearance length are performed. To get high pressure ratio with low power the exit height of impellers is low but compressor has very high speed of revolution. So compressor has high specific speed although mass flow rate is very small. The shape of impellers at the first stage is carried out. Flow and performance characteristics of impellers has been analyzed by using a commercial CFD program, $Fine^{TM}$/turbo. The result shows that loss coefficient is affected by tip clearance length and compressor has proper tip clearance length. It is possible to decrease loss by selecting apt tip clearance length.

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Complex analysis of rock cutting with consideration of rock-tool interaction using distinct element method (DEM)

  • Zhang, Guangzhe;Dang, Wengang;Herbst, Martin;Song, Zhengyang
    • Geomechanics and Engineering
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    • v.20 no.5
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    • pp.421-432
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    • 2020
  • Cutting of rocks is very common encountered in tunneling and mining during underground excavations. A deep understanding of rock-tool interaction can promote industrial applications significantly. In this paper, a distinct element method based approach, PFC3D, is adopted to simulate the rock cutting under different operation conditions (cutting velocity, depth of cut and rake angle) and with various tool geometries (tip angle, tip wear and tip shape). Simulation results showed that the cutting force and accumulated number of cracks increase with increasing cutting velocity, cut depth, tip angle and pick abrasion. The number of cracks and cutting force decrease with increasing negative rake angle and increase with increasing positive rake angle. The numerical approach can offer a better insight into the rock-tool interaction during the rock cutting process. The proposed numerical method can be used to assess the rock cuttability, to estimate the cutting performance, and to design the cutter head.