• Title/Summary/Keyword: Torque controller

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Design of a Drilling Torque Controller in a Machining Center (머시닝센터에서 드릴링 토크 제어기의 설계)

  • 오영탁;권원태;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.513-518
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    • 2001
  • As the machining depth increases, the drilling torque increases and fluctuates and the risk of drill failure also increases. Hence, drilling torque control is very important to prevent the drill from failure. In this study, a PID controller was designed to control the drilling torque in a machining center. The plant including the feed drive system, cutting process, and spindle system was modeled for controller design. The Ziegler-Nichols rule was used to determine the controller gain and control action times. The root locus plot was used to tune the controller gain for a certain cutting condition. Also, suggested was a simple method to obtain the tuned controller gain for an arbitrary cutting condition not using the Ziegler-Nichols rule and root locus plot. The cutting torque control, performance of the designed controller and the effect of gain tuning on the control performance were examined.

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Precision Control of a Torque Standard Machine Using Fuzzy Controller (퍼지제어기를 이용한 토크 표준기의 정밀제어)

  • Kim, Gab-Soon;Kang, Dae-Im
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.46-52
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    • 2001
  • This study describes the precision control of the torque standard machine using a self-tuning fuzzy controller. The torque standard machine should generate the accurate torque for calibrating a torque sensor. In order to reduce the relative expanded uncertainty of the torque standard machine, when a weight is hanged to the end of the torque arm for generating the torque, the sloped torque arm should be accurately controlled to the horizontal level. If the slope of the torque arm is larger from the inaccurate control, the uncertainty of the torque standard machine due to control will be larger. This applies the inaccurate torque to a torque sensor to calibrate, and the measuring error of the torque sensor generate from it. Therefore the torque arm of the torque standard machine is accurately controlled. In this paper, the self-tuning fuzzy controller was designed using a fuzzy theory, and the torque arm of the torque standard machine was accurately controlled. The control gain of the fuzzy controller, that is the membership function size of the error, the membership function size of the error change and the membership function size of the controller were determined from the self-tuning. The control results of the torque standard machine were the overshoot within 0.0076mm, the rise time within 16.70sec and the steady state error within 0.0076mm.

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Engine Control TCS using Throttle Angle Control and Estimated Load Torque (스로틀 개도 제어와 부하토크 추정을 이용한 엔진 제어 방식 TCS)

  • 강상민;윤마루;선우명호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.139-147
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    • 2004
  • The purpose of engine control TCS is to regulate engine torque to keep driven wheel slip in a desired range. In this paper, engine control TCS using sliding mode control law based on engine model and estimated load torque is proposed. This system includes a two-level controller. Slip controller calculates desired wheel torque, and engine torque controller determines throttle angle for engine torque corresponding to desired wheel torque. Another issue is to measure load torque for model based controller design. Luenberger observer with state variables of load torque and engine speed solves this problem as estimating load torque. The performance of controller and observer is certificated by simulation using 8-degree vehicle model, Pacejka tire model, and 2-state engine model. The simulation results in various maneuvers during slippery and split road conditions showed that acceleration performance and ability of the vehicle with TCS is improved. Also, the load torque observer could estimate real load torque very well, so its performance was proved.

Direct Torque Control of Switched Reluctance Motor for Torque Ripple Reduction (토크 리플 저감을 위한 스위치드 릴럭턴스 모터의 직접 토크 제어)

  • Kim, Youn-Hyun;Kim, Tae-Heoung;Lee, Ju
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.5
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    • pp.283-294
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    • 2004
  • This paper introduces the new Direct Torque Control(DTC) method based on the estimated torque in Switched Reluctance Motor(SRM) and applies the proposed DTC to SRM for the instantaneous torque ripple reduction. The nonlinear characteristics of SRM is considered in the calculation of the estimated torque and the theory is described in this paper. Current control is one of the kernel elements of torque controller and the performance of the current control should be high for this work. But the conventional PI current control has a weak point in SRM application because of motional EMF. Consequently, this paper makes up for the weakness of PI controller through present of new current controller, that is termed the non-interference current control. The ability of proposed torque and current controller is verified through simulation and experiment.

Study of Maximum Torque Operation of Interior Permanent Magnet Synchronous Motor in Constant Torque Region (매입형 영구자석 동기전동기의 일정 토크 영역에서 최대 토오크 운전에 관한 연구)

  • Kim, Jang-Mok;Kim, Su-Yeol;Ryu, Ho-Seon;Im, Ik-Hun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.3
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    • pp.195-203
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    • 2000
  • In this paper a new controller is proposed to operate the interior permanent magnet synchronous motor(IPMSM) by the control method of the maximum torque per ampere in constant torque region. The implementation method of the conventional torque controller is explained and analyzed exactly. The proposed controller does not use the torque and q-axis current of the speed controller but the amplitude of the stator current in order to utilize not only the magnetic alignment torque but also the reluctance in the constant region, gurantees the linearity of the torque, and is easily implemented. These attractive are verified through the experiment.

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Cutting Torque Control in Drilling Part 1 : Design of a Cutting Torque Controller (드릴 공정시 절삭 토크 제어 제 1 편 : 절삭 토크 제어기의 설계)

  • O, Yeong-Tak;Gwon, Won-Tae;Ju, Jong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.96-106
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    • 2001
  • As the drilling depth increases, the cutting torque increases and fluctuates, which can lead to the machine tool vibration, severe tool wear, and catastrophic tool breakage. Hence, cutting torque control is very important to improve productivity in drilling. In this paper, a PID controller was designed to control the drilling torque. The plant including the feed drive system, cutting process and spindle drive system was modeled for controller design. The Ziegler-Nichols method was used to determine the controller gain and control action times and the root locus plot was used to tune the controller gain for a certain cutting condition. Also, suggested was a simple method to obtain the tuned controller gain for an arbitrary cutting condition not using the Ziegler-Nichols method and the root locus plot. The performance of the designed controller and the effect of controller gain tuning were verified from experiments.

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Torque Ripples Minimization of DTC IPMSM Drive for the EV Propulsion System using a Neural Network

  • Singh, Bhim;Jain, Pradeep;Mittal, A.P.;Gupta, J.R.P.
    • Journal of Power Electronics
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    • v.8 no.1
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    • pp.23-34
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    • 2008
  • This paper deals with a Direct Torque Control (DTC) of an Interior Permanent Magnet Synchronous Motor (IPMSM) for the Electric Vehicle (EV) propulsion system using a Neural Network (NN). The Conventional DTC with optimized switching lookup table and three level torque controller generates relatively large torque ripples in an electric vehicle motor drive. For reducing the torque ripples, a three level torque controller is hereby replaced by the five level torque controller. Furthermore, the switching lookup table of the five level torque controller based DTC is replaced with a Neural Network. These DTC schemes of an IPMSM drive are simulated using MATLAB/SIMULINK. The simulated results are compared with the conventional DTC and it is found that the ripples in the torque, as well as in the stator current, are reduced drastically.

Design of a Fuzzy Speed Controller for a Permanent Magnet Synchronous Motor (영구자석 동기전동기의 퍼지 속도제어기 설계)

  • Jung, Jin-Woo;Kim, Tae-Heoung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.10
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    • pp.1797-1802
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    • 2010
  • This paper proposes a new fuzzy speed controller based on the Takagi-Sugeno fuzzy method to achieve a robust speed control of a permanent magnet synchronous motor(PMSM). The proposed controller requires the information of the load torque, so the second-order load torque observer is used to estimate it. The LMI condition is derived for the existence of the proposed fuzzy speed controller, and the LMI parameterization to calculate the gain matrices of the controller is provided. It is proven that the augmented control system including the fuzzy speed controller and the load torque observer is exponentially stable. To evaluate the performance of the proposed fuzzy speed controller, the simulation and experimental results are presented under motor parameter and load torque variations. Finally, it is clearly verified that the proposed control method can be used to accurately control the speed of a permanent magnet synchronous motor.

Energy Model Based Direct Torque Control of Induction Motor Using IP Controllers

  • Mannan, Mohammad Abdul;Murata, Toshiaki;Tamura, Junji
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.4
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    • pp.405-411
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    • 2012
  • This paper deals with direct torque control of an induction motor (IM) with constant switching frequency. The desired torque is obtained from the speed controller which is designed using the IP controller. Decoupling control of torque and flux is developed based on the energy model of IM using the IP controller strategies. The desired d-axis and q-axis stator voltage components are obtained from the designed controller, which decouples torque and flux. The constant switching frequency can be applied using space-vector pulse width modulation, since the desired stator voltage can be known from the decoupling torque and flux controllers. In order to achieve stable operation of the proposed IP controllers, the gains of the controllers are chosen by setting the poles in negative (left) half of s-plane and by choosing the rising time for the response of the step function. The proposed controller was verified in simulations using Matlab/Simulink and results have proven excellent performance. It was found that the proposed IP controllers can provide excellent performance to track the desired torque and speed and to reject the disturbance of load.

Comparison of the torque stability of Implant Torque Controllers

  • Kim, Dae-Gon;Cho, Lee-Ra;Park, Chan-Jin
    • Journal of Korean Dental Science
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    • v.2 no.1
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    • pp.19-27
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    • 2009
  • Tightening of the screws in implant restorations should be accurate and precise. If applied torque is too low, screw loosening would be occurred. With too high torque, the screw fracture might take place. Various torque generating devices are developed and employed to apply a proper torque. The purpose of this investigation was to determine and compare the accuracy of the torque controllers. In this study, 4 types of torque controllers were used; electronic torque controller, torque limiting device, torque indicating device and contra angle torque driver. Digital torque gauge was employed to measure the de-torque value. Thirty cycles of tightening and loosening were done with each torque controller. All implant torque controllers have shown slight errors and deviations. The torque liming device exhibited the most accurate data. No significant difference was found among the mean de-torque values of the electronic torque controller, torque indicating device and contra angle torque driver. In the limitation of this study, it would be recommended that the implant torque controllers should be checked whether uniformed and precise torque can be generated and a measuring error should be corrected.

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