• Journal of the Korean Ceramic Society
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• v.35 no.1
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• pp.33-40
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• 1998

A MgO-CaO-based coating material for ferrous melt refining is applied to the tundish operation for mol-ten steel having low carbon. The changes in the total oxygen content insoluble aluminum content and the content of inclusions in molten steel during tundish operation were measured at the pouring part strand of tundish and mold. On the basis of the experimental results the interfacial reaction occurring between the coating materials and the molten steel in tundish was discussed and compared with the theoretical con-sideration. It is concluded that interfacial reaction is not active at the strand part of tundish but is active at the pouring part because of the turbulent flow in the molten steel.

• Journal of the Korean Ceramic Society
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• v.20 no.4
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• pp.283-288
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• 1983

The properties of basic tundish coating powder were investigated comparing with acidic tundish coating powder especially in the corrosion resistance to the molten steel and the influence on non-metallic inclusion. The results show that the basic coating powder is superior to the acidic coating powder in corrosion resistance. It is appeared that the basic coating powder lining has less influence on the formation of non-metallic inclusions. These results will be promissing to reduce the coating thickness in tundish lining operation.

• Journal of computational fluids engineering
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• v.2 no.1
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• pp.117-128
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• 1997

Effects of dam and weir on the fluid flow and behavior of inclusions in the continuous casting tundish have been studied using the CFD (Computational Fluid Dynamics) technique. Inclusions affecting the quality of steel products have been considered to be passive: the fluid flow has been obtained for unstaggered grid points defined on body-fitted generalized cuvilinear coordinates with no attention on inclusions, and the spatial propagation of inclusions has been determined by using the flow field data. The result show that the dam and weir direct the flow to the free surface and increase the residence time of inclusions significantly, and thereby that inclusions have much more chance to be floated to the free surface of the tundish where it is eliminated. It is also found that they offer more margin on the geometric design of exit nozzles connected to moulds. This finding is particularly important for twin casting operations where the quality of steel products from the two moulds be kept uniformly.

• Journal of the Korean Ceramic Society
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• v.35 no.2
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• pp.201-207
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• 1998

A tube-type filter dam(or baffle with holes) for ferrous melt refining is applied to the tundish operation for molten steel having low carbon and ultra-low carbon. The changes in the total oxygen content insoluble aluminum content and the distribution of inclusion size in molten steel during tundish operation were in-vestigated at the pouring part strand and mold of tundish. Removal mechanism of inclusions is considered to be caused by buoyancy action of the filter dam better than filtration action and the size range of in-clusions filtrated by the filter dam was for 30-50$\mu\textrm{m}$. Decrease in deviation of inclusion content in molten steel was confirmed for appling the filter dam in comparison with using conventional dam and weir. Also the filter dam had the advantage of baffle with holes at lower part in the efficiency of inclusions removal.

• Journal of the Korean Ceramic Society
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• v.34 no.7
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• pp.677-684
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• 1997

The effects of fluxes on MgO coating materials for tundish were investigated. As the number of charge in continuous casting was increased, the basicity of tundish slag was decreased due to the increase of silica formed by dissolution from rice hull. As a result, the wear of magnesia lining was increased. In aggregates of MgO coating materials, magnesioferrite was formed by the reaction between magnesia and ferric oxide formed by the oxidation of molten steel, while matrix parts of MgO coating materials were worn by CaO-Al2O3-SiO2 compounds. Silica in rice hull extracted to the molten slag reduced basicity of slag and formed forsterite in the result of its reaction with magnesia lining. Also, fayalite was formed from the reaction between silica and ferric oxide and it caused the increment of magnesia lining's wear. The wear of magnesia lining by flux of CaO-SiO2 was larger than that of Cao-Al2O3 and calcia in the flux increased the wear of magnesia lining through the formation of rankinite.

• Proceedings of the KSME Conference
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• 2001.06e
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• pp.436-443
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• 2001

In order to investigate the mixing of dissimilar grades during the arbitrary grade transition in bloom caster, a computational model has been developed. The model is fully transient and consists of two sub models, which account for mixing in the bloom tundish, mixing in the strand. The developed model was verified using concentration histories measured on 1 : 1 scale bloom tundish water model. The result of numerical model showed good agreement with the experimental results of water model. By using this numerical model, the mixing of dissimilar grades in bloom caster has been simulated. As that result, the characteristics of the steel mixing in the bloom tundish and strand was showed and the amount of the intermixed grade bloom was predicted.

• Transactions of Materials Processing
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• v.8 no.3
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• pp.271-271
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• 1999

A concentration change during grade transition operation in thin slab casting is investigated through computer simulation and the results are compared with experimental measurements. Fluid flow and mixing patterns in various tundish levers and flow rates were analysed by a three-dimensional mathematical model. Based on the contained results, a simple, efficient and accurate computational model is suggested to predict the concentration profile at the outlet of the tundish. Based on the model, mixing in and below the mold was analyzed considering electromagnetic braking force. The predicted concentration profiles show good agreements with the measured values. It is found that the lower vortices in the mold are suppressed by the electromagnetic field and a plug-like flow region develops, which decreases the intermixing of two different grades of steel and shortens the length of transition region.

• Journal of the Korean Ceramic Society
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• v.36 no.8
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• pp.876-885
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• 1999

In order to develop high performance basic dam block for tundish vessel in steel-making binders and additives on hydration and thermal characteristics of magnesiz castable refractories were studied. Crack initiation and propagation in cement bonded magnesia castables due to slaking of magnesia clinker at drying process were suppressed by using spinel clinker instead of magnesia powder. In case of Na2O$.$2CaO$.$P2O5(NC2P) bonded castable crack initiation due to slaking of magnesia clinker did not occur but bending strength at high temperature was low. Mechanical properties of NC2P bonded castable refractories at high temperature were improved by using magnesia clinker that contains low SiO2 contents.

• Journal of the Korean Ceramic Society
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• v.14 no.2
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• pp.88-94
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• 1977

Zircon sand of two different particle distribution with 2 percent of ground pyrophyllite were adoted to prepare the dense specimens of the stopper nozzle for the tundish. The molding pressure of $600kg/cm^2$ brought about the superior properties to those obtained t the pressure of $300kg/cm^2$, and as the firing temperatures were increased from $1, 350^{\circ}C$ to $1, 600^{\circ}C$, the better characteristics resulted. The addition of 2 percent $MgCr_2O_4$ to zircon pyrophyllite batch was more effective in corrosion-resistance to the blast furnace-slag.

• Journal of Korea Foundry Society
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• v.21 no.4
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• pp.232-238
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• 2001

Experimental study on the twin roll strip casting of BCuP-5(Cu-15wt%Ag-wt5%P) alloy was carried out using laboratory scale horizontal type twin roll caster. In this study, among the various operating parameters, such as tundish angle, contact angle, pouring temperature, roll speed, presetting gap of the rolls and kinds of roll and tundish materials, effect of pouring temperature for strip casting of BCuP-5 alloy which has long freezing range of about $170^{\circ}C$ was mainly investigated. BCuP-5 alloy strip was successfully produced when pouring molten metal at lower temperature than its liquidus temperature. Microstructure of the cast strip consists of primary Cu and eutectic. Especially the size of primary Cu phase increased with decreasing of pouring temperature.