• Title/Summary/Keyword: Tungsten recovery

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Recovery of Tungsten from WC/Co Hardmetal Sludge by Alkaline Leaching Hydrometallurgy Process (WC/Co 초경합금 가공 슬러지로부터 알칼리침출 정련공정에 의한 W 회수)

  • Lee, Gil-Geun;Kwon, Ji-Eun
    • Journal of Powder Materials
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    • v.23 no.5
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    • pp.372-378
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    • 2016
  • This study focuses on the development of an alkaline leaching hydrometallurgy process for the recovery of tungsten from WC/Co hardmetal sludge, and an examination of the effect of the process parameters on tungsten recovery. The alkaline leaching hydrometallurgy process has four stages, i.e., oxidation of the sludge, leaching of tungsten by NaOH, refinement of the leaching solution, and precipitation of tungsten. The WC/Co hardmetal sludge oxide consists of $WO_3$ and $CoWO_4$. The leaching of tungsten is most affected by the leaching temperature, followed by the NaOH concentration and the leaching time. About 99% of tungsten in the WC/Co hardmetal sludge is leached at temperatures above $90^{\circ}C$ and a NaOH concentration above 15%. For refinement of the leaching solution, pH control of the solution using HCl is more effective than the addition of $Na_2S{\cdot}9H_2O$. The tungsten is precipitated as high-purity $H_2WO_4{\cdot}H_2O$ by pH control using HCl. With decreasing pH of the solution, the tungsten recovery rate increases and then decrease. About 93% of tungsten in the WC/Co hardmetal sludge is recovered by the alkaline leaching hydrometallurgy process.

Hydrometallurgical Processes for the Recovery of Tungsten from Ores and Secondary Resources (원광석 및 2차 자원으로부터 텅스텐 습식 제련 기술)

  • Ahn, Hyeong Hun;Lee, Man Seung
    • Resources Recycling
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    • v.27 no.6
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    • pp.3-10
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    • 2018
  • Tungsten is a metal with high melting point and used as a raw material for the production of super alloys. Tungsten exists as $WO{_4}^{2-}$ in alkaline solution. As solution pH decreases, polymerization reaction of $WO{_4}^{2-}$ occurs to result in the precipitation of tungstic acid. The hydrometallurgical process for the recovery of tungsten from ores or secondary resources can be classified as acid and alkaline leaching. In selecting a process for the recovery of pure tungsten from secondary resources, the nature and concentration of impurities in the secondary resources and the manufactured tungsten materials should be considered.

Study on iron removal by S-HGMS from tungsten tailings

  • Jin, Jian-jiang;Li, Su-qin;Zhao, Xin;Guo, Peng-hui;Li, Fang
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.2
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    • pp.17-20
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    • 2020
  • Comprehensive utilization of tungsten tailings resources not only solves environmental problems but also creates huge economic benefits. The high content of iron impurity in tungsten tailings will have adverse effect on the downstream comprehensive utilization, whether flotation or pickling. In this paper, the Superconducting High Gradient Magnetic Separation(S-HGMS) is used to remove of Fe impurities from tungsten tailings. The optimal experimental parameters are as follows: background magnetic induction intensity is 3.0T, slurry flow velocity is 500ml/min. The Fe removal rate of Fe was 68.8% and the recovery rate was 59.53%.

Tungsten Recovery from Tungsten Carbide by Alkali Melt followed by Water Leaching (알칼리 용융 및 수 침출을 이용한 탄화텅스텐으로부터 텅스텐 회수)

  • Kim, Byoungjin;Kim, Suyun;Lee, Jaeryeong
    • Resources Recycling
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    • v.26 no.6
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    • pp.91-96
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    • 2017
  • Tungsten (W) recovery from tungsten carbide (WC) was researched by alkali melt followed by water leaching. The experiments of alkali melt were carried out with the change of the sort of alkali material, heating temperature, and the heating duration. Water leaching of W was performed in the fixed conditions ($25^{\circ}C$, 2 hr., slurry density: 10 g/L). From the mixture of WC and sodium nitrate ($NaNO_3$) in the molar ratio of 1:2, treated at $400^{\circ}C$ for 6 hours, only 63.3% of W might be leached by water leaching. With the increase of sodium hydroxide (NaOH) as a melting additive, the leachability increased. Finally it reached to 97.8 % with the melted mixture of ($WC:NaNO_3:NaOH$) in the ratio of (1:2:2). This imply that NaOH may play a role as a reaction catalyst by lowering Gibb's free energy for alkali melt reaction for WC.

Mechanism of Tungsten Recovery from Spent Cemented Carbide by Molten Salt Electrodeposition

  • Hongxuan Xing;Zhen Li;Enrui Feng;Xiaomin Wang;Hongguang Kang;Yiyong Wang;Hui Jin;Jidong Li
    • Journal of Electrochemical Science and Technology
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    • v.14 no.1
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    • pp.75-84
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    • 2023
  • The accumulation of spent carbide (YG8), not only pollutes the environment but also causes waste of tungsten, cobalt and other rare metal resources. To better address this issue, we proposed a combined electrochemical separation process of low-temperature aqueous solution and high-temperature molten salt for tungsten and cobalt. H2WO4 was obtained from spent carbide in an aqueous solution, and we calcined it to obtain WO3, which was used as a raw material to obtain tungsten by using molten salt electrodeposition. The influence of the current efficiency and the electrochemical behavior of the discharge precipitation of W(VI) were also studied. The calcination results showed that the morphology of WO3 was regular and there were no other impurities. The maximum current efficiency of 82.91% was achieved in a series of electrodeposition experiments. According to XRD and SEM analysis, the recovered product was high purity tungsten, which belongs to the simple cubic crystal system. In the W(VI) reduction mechanism experiments, the electrochemical process of W(VI) in NaCl-Na2WO4-WO3 molten salt was investigated using linear scanning voltammetry (LSV) and chronoamperometry in a three-electrode system. The LSV showed that W(VI) was reduced at the cathode in two steps and the electrode reaction was controlled by diffusion. The fitting results of chronoamperometry showed that the nucleation mechanism of W(VI) was an instantaneous nucleation mode, and the diffusion coefficient was 7.379×10-10 cm2·s-1.

Fabrication and Ammonia Gas Sensing Properties of Chemiresistor Sensor Based on Porous Tungsten Oxide Wire-like Nanostructure

  • Vuong, Nguyen Minh;Kim, Do-Jin;Hieu, Hoang Nhat
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.25.2-25.2
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    • 2011
  • The tungsten oxide wire-like nanostructure is fabricated by deposition and thermal oxidation of tungsten metal on porous single wall carbon nanotubes (SWNTs). The morphology and crystalline quality of materials are investigated by SEM, TEM, XRD and Raman analysis. The results prove that $WO_3$ wire-like nanostructure fabricated on SWNTs show highly porous structures. Exposure of the sensors to NH3 gas in the temperature range of 150~300$^{\circ}C$ resulted in the highest sensitivity at $250^{\circ}C$ with quite rapid response and recovery time. Response time as a function of test concentrations and NH3 gas sensing mechanism is reported and discussed.

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Separation of Vanadium and Tungsten from Simulated Leach Solutions using Anion Exchange Resins (음이온교환 수지를 이용한 바나듐/텅스텐 혼합용액으로부터 바나듐/텅스텐 분리회수에 관한 연구)

  • Jong Hyuk Jeon;Hong In Kim;Jin Young Lee;Rajesh Kumar Jyothi
    • Resources Recycling
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    • v.31 no.6
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    • pp.25-35
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    • 2022
  • The adsorption/desorption behavior and separation conditions of vanadium and tungsten ions were investigated using a gel-type anion-exchange resin. In the adsorption experiment with the initial acidity of the solution, the adsorption rate of vanadium was remarkably low in strong acids and bases. Additionally, the adsorption rate of tungsten was low in a strong base. An increase in the reaction temperature increased the adsorption reaction rate and maximum adsorption. The effect of tungsten on the maximum adsorption was minimal. The adsorption isotherms of vanadium and tungsten on the ion-exchange resin were suitable for the Langmuir adsorption isotherms of both the ions. For tungsten, the adsorption isotherms of vanadium and tungsten were polyoxometalate. Both ion-exchange resins were simulated using similar quadratic reaction rate models. Vanadium was desorbed in the aqueous solutions of HCl or NaOH, the desorption characteristics of vanadium and tungsten depended on the desorption solution, and tungsten was desorbed in the aqueous solution of NaOH. It was possible to separate the two ions using the desorption process. The desorption reaction reached equilibrium within 30 min, and more than 90% recovery was possible.

Highly Porous Tungsten Oxide Nanowires As Resistive Sensor for Reducing Gases

  • Nguyen, Minh Vuong;Hoang, Nhat Hieu;Jang, Dong-Mi;Jung, Hyuck;Kim, Do-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.10a
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    • pp.16.1-16.1
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    • 2011
  • Gas sensor properties of $WO_3$ nanowire structures have been studied. The sensing layer was prepared by deposition of tungsten metal on porous single wall carbon nanotubes followed by thermal oxidation. The morphology and crystalline quality of $WO_3$ material was investigated by SEM, TEM, XRD and Raman analysis. A highly porous $WO_3$ nanowire structure with a mean diameter of 82 nm was obtained. Response to CO, $NH_3$ and $H_2$ gases diluted in air were investigated in the temperature range of $100{\sim}340^{\circ}C$ The sensor exhibited low response to CO gas and quite high response to $NH_3$ and $H_2$ gases. The highest sensitivity was observed at $250^{\circ}C$ for $NH_3$ and $300^{\circ}C$ for $H_2$. The effect of the diameters of $WO_3$ nanowires on the sensor performance was also studied. The $WO_3$ nanowires sensor with diameter of 40 nm showed quite high sensitivity, fast response and recovery times to $H_2$ diluted in dry air. The sensitivity as a function of detecting gas concentrations and gas sensing mechanism was discussed. The effect of dilution carrier gases, dry air and nitrogen, was examined.

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STUDY ON GY NEW MINERAL PROCESSING TECHNOLOGY FOR SHIZHUYUAN POLYMETALLIC ORE

  • Zhang, Zhonghan;Li, Xiaodong;Ye, Zhiping;Guo, Jianguan
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.325-330
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    • 2001
  • Shizhuyuan W-Mo-Bi-Ca $F_2$polymetallic ore is classified to the refractory one due to its complex property, fine dissemination and close association of minerals. Through several years of researches, in line with GY new mineral processing technology developed by Guangzhou Research Institute of Nonferrous Metals, in sulfide flotation circuit, an iso-flotability flowsheet is used to replace original overall bulk flotation flowsheet, and in tungsten flotation circuit, a new chelating type-GY reagent and a special pulp-conditioning system and a new technology of wolframite slime flotation are used to replace the traditional "Caustic Soda Method"$_{[1]}$, the metallurgical performance is greatly improved. Besides, GY New Method has created a favorable condition for comprehensive recovery of fluoride from tungsten flotation tailings. Notable economic benefit has been achieved.d.

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Mongolia Erden-soum tungsten development (몽골 에르덴솜 텅스텐광 개발을 위한 선별시스템 개발)

  • Kim, Su-Gang;Jeon, Ho-Seok;Baek, Sang-Ho;Kim, Byoung-Gon
    • Mineral and Industry
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    • v.28
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    • pp.1-13
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    • 2015
  • In this study, it was carried out separation process research and development to be able to produce high-grade tungsten concentrate form tungsten taken form Mongolia. In order to reduce treatment cost and increase separation efficiency the jig separation at first was applied for recovering the concentrate. Which reground would make the degree of liberation increase. Which was treated by shaking table to reject the gangue minerals from the first concentrate. Because the heavier product contains not only ferberite but also cassiterite, the product was treated by further dry magnetic separation to obtain the ferberite concentrate. Finally, the high-grade ferberite concentrate of 67.63% $WO_3$ could be obtained with recovery of 86.07% through the separation process developed in this study.

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