• Title/Summary/Keyword: Turbine blade

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A Study on an Axial-Type 2-D Turbine Blade Shape for Reducing the Blade Profile Loss

  • Cho, Soo-Yong;Yoon, Eui-Soo;Park, Bum-Seog
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1154-1164
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    • 2002
  • Losses on the turbine consist of the mechanical loss, tip clearance loss, secondary flow loss and blade profile loss etc.,. More than 60 % of total losses on the turbine is generated by the two latter loss mechanisms. These losses are directly related with the reduction of turbine efficiency. In order to provide a new design methodology for reducing losses and increasing turbine efficiency, a two-dimensional axial-type turbine blade shape is modified by the optimization process with two-dimensional compressible flow analysis codes, which are validated by the experimental results on the VKI turbine blade. A turbine blade profile is selected at the mean radius of turbine rotor using on a heavy duty gas turbine, and optimized at the operating condition. Shape parameters, which are employed to change the blade shape, are applied as design variables in the optimization process. Aerodynamic, mechanical and geometric constraints are imposed to ensure that the optimized profile meets all engineering restrict conditions. The objective function is the pitchwise area averaged total pressure at the 30% axial chord downstream from the trailing edge. 13 design variables are chosen for blade shape modification. A 10.8 % reduction of total pressure loss on the turbine rotor is achieved by this process, which is same as a more than 1% total-to-total efficiency increase. The computed results are compared with those using 11 design variables, and show that optimized results depend heavily on the accuracy of blade design.

A Study on Failure Analysis of Low Pressure Turbine Blade Subject to Fatigue Load (피로하중을 받은 저압 터빈 블레이드의 파손해석에 관한 연구)

  • 홍순혁;이동우;조석수;주원식
    • Journal of Welding and Joining
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    • v.19 no.3
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    • pp.298-304
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    • 2001
  • Turbine blade is subject to force of three types ; the torsional force by torsional mount, the centrifugal force by the rotation of rotor and the cyclic bending force by steam pressure. The cyclic bending force was a main factor on fatigue strength. SEM fractography in root of turbine blade showed micro-clack width was not dependent on stress intensity factor range. Especially, fatigue did not exist on SEM photograph in root of turbine blade. To clear out the fracture mechanism of turbine blade, nanofractography was needed on 3-dimensional crack initiation and crack growth with high magnification. Fatigue striation partially existed on AFM photograph in root of turbine blade. Therefore, to find a fracture mechanism of the torsion-mounted blade in nuclear power plant, the relation between stress intensity factor range and surface roughness measured by AFM was estimated, and then the load amplitude ΔP applied to turbine blade was predicted exactly by root mean square roughness.

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A Study on Failure Rate Prediction of Aircraft Gas Turbine Engine Turbine Blade (항공기 가스터빈엔진 터빈블레이드의 고장률 예측에 관한 연구)

  • Kim, Chun-Yong;Choi, Se-Jong
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.27 no.4
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    • pp.21-26
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    • 2019
  • The purpose of this study is to suggest a method for the efficient preventive maintenance of aircraft gas turbine engine turbine blades. For this study, the types and characteristics of gas turbine engines and its turbine blades were studied, the turbine blade defect types that caused an In-Flight Shut Down(IFSD) were analyzed, the blade failure rate according to the blade life cycle was analyzed through the Weibull distribution, one of the statistical techniques. Through these research results, it is possible to supplement the problems of the life cycle management and maintenance method of the turbine blade, and to suggest the measures to strengthen the preventive maintenance of the turbine blade. In this analysis, when total cycle of turbine blade exceeds 18,000 cycles, the failure rate is over 98%, and then the special management measures are required.

Performance Analysis of a Cross Flow Hydro Turbine by Runner Blade Number (소수력발전용 횡류수차의 러너 블레이드 깃수에 따른 성능해석)

  • Choi, Young-Do;Jin, Chang-Fu;Lim, Jae-Ik;Kim, You-Taek;Lee, Young-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.5
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    • pp.698-706
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    • 2008
  • Performance improvement of Small hydro turbine is a very important subject to solve in the stage of introduction and development of the turbine. Cross-flow hydro turbine should be also studied more in detail for the turbine performance in order to extend the sites of application. In order to improve the turbine performance, the effect of the turbine shape on the turbine performance should be examined. Therefore, the effect of runner blade number on the turbine performance is investigated by use of a commercial CFD code. The results show that runner blade number gives remarkable effect on the efficiency and output power of the turbine. Pressure on the surface of the runner blade changes considerably by the blade number at Stage 1, but relatively small change of velocity distribution occurs in the flow passage.

Towards a digital twin realization of the blade system design study wind turbine blade

  • Baldassarre, Alessandro;Ceruti, Alessandro;Valyou, Daniel N.;Marzocca, Pier
    • Wind and Structures
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    • v.28 no.5
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    • pp.271-284
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    • 2019
  • This paper describes the application of a novel virtual prototyping methodology to wind turbine blade design. Numeric modelling data and experimental data about turbine blade geometry and structural/dynamical behaviour are combined to obtain an affordable digital twin model useful in reducing the undesirable uncertainties during the entire turbine lifecycle. Moreover, this model can be used to track and predict blade structural changes, due for example to structural damage, and to assess its remaining life. A new interactive and recursive process is proposed. It includes CAD geometry generation and finite element analyses, combined with experimental data gathered from the structural testing of a new generation wind turbine blade. The goal of the research is to show how the unique features of a complex wind turbine blade are considered in the virtual model updating process, fully exploiting the computational capabilities available to the designer in modern engineering. A composite Sandia National Laboratories Blade System Design Study (BSDS) turbine blade is used to exemplify the proposed process. Static, modal and fatigue experimental testing are conducted at Clarkson University Blade Test Facility. A digital model was created and updated to conform to all the information available from experimental testing. When an updated virtual digital model is available the performance of the blade during operation can be assessed with higher confidence.

Effect of Blade Angle on the Performance of a Cross-Flow Hydro Turbine

  • Choi, Young-Do;Lim, Jae-Ik;Kim, You-Taek;Lee, Young-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.3
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    • pp.413-420
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    • 2008
  • In order to improve the performance of cross-flow hydro turbine, detailed examination of the effect of the turbine configuration on the performance is needed necessarily. Therefore, this study is aimed to investigate the effect of blade angle on the performance of the cross-flow hydro turbine. Analysis of the turbine performance with the variation of the blade angle has been made by using a commercial CFD code. The results show that inlet and outlet angles of runner blade give considerable effect on the performance of the turbine. Pressure on the surface of the runner blade changes remarkably by the blade angle both at the Stages 1 and 2. Moreover, relatively small blade inlet angle is effective to produce higher value of output power. Recirculating flow in the runner passage causes remarkable hydraulic loss.

Optimization of Micro Hydro Propeller Turbine blade using NSGA-II (NSGA-II를 이용한 마이크로 프로펠러 수차 블레이드 최적화)

  • Kim, Byung-Kon
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.4
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    • pp.19-29
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    • 2014
  • In addition to the development of micro hydro turbine, the challenge in micro hydro turbine design as sustainable hydro devices is focused on the optimization of turbine runner blade which have decisive effect on the turbine performance to reach higher efficiency. A multi-objective optimization method to optimize the performance of runner blade of propeller turbine for micro turbine has been studied. For the initial design of planar blade cascade, singularity distribution method and the combination of the Bezier curve parametric technology is used. A non-dominated sorting genetic algorithm II(NSGA II) is developed based on the multi-objective optimization design method. The comparision with model test show that the blade charachteristics is optimized by NSGA-II has a good efficiency and load distribution. From model test and scale up calculation, the maximum prototype efficiency of the runner blade reaches as high as 90.87%.

A Study of Performance Analysis for a Steam Turbine Blade (증기터빈 날개의 성능해석에 대한 연구)

  • Chung, Kyung-Nam;Kim, Yang-Ik;Sung, Ju-Heon;Chung, In-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.119-124
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    • 2004
  • In this study, a rotor blade of a Curtis turbine is investigated. Bezier curve is generally used to define the profile of turbine blades. However, this curve gives a feature of global control, which is not proper to a supersonic impulse turbine blade. Thus, a blade design method is developed by using B-spline curve so that local control is possible to obtain an optimized blade section. To design a Curtis turbine blade section systematically, the blade section has been changed by varying three design parameters using central composite design method. Flow analyses have been carried out for the blade sections, and the effects of design parameters are evaluated.

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Aerodynamic characteristics of a small vertical axis wind turbine with dual blade type (이중 날개 형태의 소형 수직축 풍력터빈의 공기 역학적 특성)

  • Park, Byungho;Kim, Jongsik;Lim, Jongho;Ehim, Jongbin;Lee, Seungho;Lee, Jinhyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.63.2-63.2
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    • 2011
  • The objective of this study is to investigate the aerodynamic characteristics of a small vertical axis wind turbine with dual blade type. The Wind turbine with dual blade has various angle of attack. so this turbine improve starting characteristics. The various arrangement of the vertical axis wind turbine with dual blade is designed. Among them, it shows superior quality that is arranged in three rows. Among arrangement in three rows, we use general computational fluid dynamics program CFX to find out the optimal arrangement. By comparing the predicted results of the aerodynamic characteristics of the different arrangement of the blades, an appropriate arrangement of the blade is suggested to design the small wind turbine blade.

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A Study on Fracture Mechanism of Torsion-Mounted Type Turbine Blade (비틀림 마운트형 터빈 블레이드의 파괴기구에 관한 연구)

  • Hong, Soon-Hyeok;Lee, Dong-Woo;Jang, Deuk-Yul;Cho, Seoks-Woo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.585-590
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    • 2001
  • Turbine blade is subject to torsional load by torsion-mount, centrifugal load by rotation of rotor and repeated bending load by steam pressure. Turbine with partially cracked blade has normal working condition at initial repair time but vibratory working condition at middle repair time due to crack growth. Finite element analysis on turbine blade indicates that repeated bending load out of all loads is the most important factor on fatigue strength of turbine blade. Therefore, this study shows root mean square roughness has linear relation with stress intensity factor range in 12% Cr steel and can predict loading condition of fractured turbine blade.

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