• Title/Summary/Keyword: Unmanned Factory Automation

Search Result 14, Processing Time 0.03 seconds

소프트웨어 개발 관점에서 본 쉘 콘트롤러의 설계

  • 박경진;도성희;이재명;정병수;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.10a
    • /
    • pp.291-296
    • /
    • 2001
  • The computerized automation of modern manufacturing system is tremendously important for the cost reduction. Recently, the automation is being realized by Computer Integrated Manufacturing (CIM) concept and the unmanned factory is the final goal of the automation. The automation of the low level of factory is the most crucial and difficult aspect in total CIM environment since various machines are involved. A cell is defined as a manufacturing group of closely related machineries in the entire factory hierarchy, The management scheme for a cell controller is defined from the software viewpoint. The domain of a cell is designed with tasks(processes) in a multiple-task operating system. The operation of the cell is established by defining schemes for overall control of the cell domain, databases, job scheduling, communications within the domain, user-interface and communications with outside machines. Although the software is developed in a specific operating system and WINDOW facilities, the operating strategies can be applied globally.

A Study on Real Time Working Path Control of Vertical Type Robot System for the Forging and Casting Process Automation

  • Lim, O-Deuk;Kim, Min-Seong;Jung, Yang-Geun;Kang, Jung-Suk;Won, Jong-Bum;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.20 no.3
    • /
    • pp.245-256
    • /
    • 2017
  • In this study, we describe a new approach to real-time implementation of working path control for the forging and casting manufacturing process by vertical type articulated robot system. The proposed control scheme is simple in structure, fast in computation, and useful for real-time control of factory automation based on robot system. Moreover, this scheme does not require any accurate parameter information, nor values of the uncertain parameters and payload variations. Reliability of the proposed controller is proved by simulation and experimental results for robot manipulator consisting of arm with six degrees of freedom under the variation of payloads and tracking trajectories in Cartesian space and joint space. The vertical type articulated robot manipulator with six axes made in SMEC Co., Ltd. has been used for real-time implementation test to illustrate the enhanced working path control performance for unmanned automation of the forging and casting manufacturing process.

A Development of Object Position Information Extraction Algorithm using Stereo Vision (스테레오 비전을 이용한 물체의 위치정보 추출 알고리즘 개발)

  • Kim, Moo-Hyun;Lee, Ji-Hyun;Lee, Seung-Kuy;Kim, Young-Hee;Park, Mu-Hun
    • Journal of the Korea Institute of Information and Communication Engineering
    • /
    • v.14 no.8
    • /
    • pp.1767-1775
    • /
    • 2010
  • As factory automation is getting popular, there has been a lot of research concerned with stereo vision systems as a part of an automation system with unmanned moving equipment. In the stereo vision system, information about an object could be gained by searching through images. Edges which are based on the information about an object are used to find the position of the object and send a message of its position coordinate to a unmanned crain. This thesis proposes an algorithm to find the center point of the object's surface which is connected to the unmanned crain's hookblock, and to recognize the shape of the object by using two CCD cameras. At first, getting information about the edges, and distinguishing each edge's characteristics depend on user's option, and then find the location information by a set of positions that are proposed. This thesis is expected to be devoted to the development of an automation system of unmanned moving equipment.

A Study on Design of Flexible Gripper for Unmanned FA (무인 FA를 위한 플렉시블 그리퍼 설계에 관한 연구)

  • Kim, Hyun-Gun;Kim, Gi-Bok;Kim, Tae-Kwan
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.18 no.3
    • /
    • pp.167-172
    • /
    • 2015
  • In this paper, we propose a new approach to design and control a smart gripper of robot system. A control method for flexible grasping a object in partially unknown environment was proposed, where a proximate sensor detecting the distance between the fingertip and object was used. Based on the proximate sensor signal the finger motion controller could plan the grasping process divided in three phases. The first step is scanning process which two first joints were moved to mid-position of the detected range by a state-variable feedback position controller, after the scanning was finished. The contact force of fingertip was then controlled using the detection sensor of the servo controller for finger joint control. The proposed grasping planning was tested on rectangular bar.

Development of a Distributed Motion Controller Using CAN

  • Cho, Myoung-Chol;Jeon, Jae-Wook
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2002.10a
    • /
    • pp.43.2-43
    • /
    • 2002
  • $\textbullet$ A PC can control the fixed number of motors because the number of slots is limited. $\textbullet$ We propose a distributed motion controller using CAN. $\textbullet$ TMS320F243 of TI Which is a DSP with embedded CAN-module was used as the main processor. $\textbullet$ The command from GUI is transmitted to each motion controller through CAN-bus $\textbullet$ CAN communications may occur at a maximum recommended rate of 1Mbit/sec. $\textbullet$ The user can control more motors easily by connecting to the CAN network which has the CAN receive. $\textbullet$ This distributed motion controller may be used usefully in factory automation or an unmanned factory.

  • PDF

Extraction of Object 3-Dimension Position Coordinates using CCD-Camera (CCD-Camera를 이용한 목적대상의 3차원 위치좌표 추출)

  • Kim, Moo-Hyun;Lee, Ji-Hyun;Kim, Young-Hee;Park, Mu-Hun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 2010.05a
    • /
    • pp.245-249
    • /
    • 2010
  • In the stereo vision system, information about an object could be gained by searching through images. Edges which are based on the information about an object are used to find the position of the object and send a message of its position coordinate to a unmanned crain. This thesis proposes an algorithm to find the center point of the object's surface which is connected to the unmanned crain's arm, and to recognize the shape of the object by using two CCD cameras. At first, getting information about the edges, and distinguishing each edge's characteristics depend on user's option, and then find the location information by a set of positions that are proposed. This thesis is expected to be devoted to the development of an automation system of unmanned moving equipment.

  • PDF

A study on the application of computer used in a loom (직기에 있어서 Computer의 응용)

  • Jo, Baek-Hui;Kim, Gwang-Yeong;Kim, Jong-Su;Lee, Tae-Se
    • 한국기계연구소 소보
    • /
    • s.19
    • /
    • pp.171-180
    • /
    • 1989
  • The automation of textile machinery in the fabric manufacture is strongly demanded in order to improve the industrial structure related to labour-force and cost curtailment, in addition, to keep step with the various and small production system and the consumption tendency requesting a high quality fabrics. In this thesis, the technology applying the computer to an air jet loom and characteristics obtained from it are derived. To efficently apply an automized and unmanned textile machinery, an air jet loom is equipped with the let-off, take-up and weft insertion device attached a central processing unit(CPU) which can automatically operate according to a program. As a result, an air jet loom is available for the factory automation, which has advantages including productivity promotion, high quality security, energy savings, specification & variety, efficient production control, in fabric manufacturing process.

  • PDF

Start Point Detection Method for Tracing the Injection Path of Steel Rebars (철근 사출 궤적 추적을 위한 시작지점 검출 방법)

  • Lee, Jun-Mock;Kang, Dae-Seong
    • The Journal of Korean Institute of Information Technology
    • /
    • v.17 no.6
    • /
    • pp.9-16
    • /
    • 2019
  • Companies that want to improve their manufacturing processes have recently introduced the smart factory, which is particularly noticeable. The ultimate goal is to maximize the area of the smart factory that performs the process of the production facility completely with minimal manual control and to minimize errors of reasoning. This research is a part of a project for unmanned production, management, packaging, and delivery management and the detection of the start point of rebars to perform the automatic calibration of the rollers through the tracking of the automated facilities of unmanned production. It must meet the requirement to accurately track the position from the start point to the end point. In order to improve the tracking performance, it is important to set the accurate start point. However, the probability of tracking errors is high depending on environments such as illumination and dust through the conventional time-based detection method. In this paper, we propose a starting point detection method using the average brightness change of high speed IR camera to reduce the errors according to the environments, As a result, its performance is improved by more than 15%.

The Integrated Design and Analysis of Manufacturing Lines (I) - an Automated Modeling & Simulation System for Digital Virtual Manufacturing (제조라인 통합 설계 및 분석(I) - 디지털 가상생산 기술 적용을 위한 모델링 & 시뮬레이션 자동화 시스템)

  • Choi, SangSu;Hyeon, Jeongho;Jang, Yong;Lee, Bumgee;Park, Yangho;Kang, HyoungSeok;Jun, Chanmo;Jung, Jinwoo;Noh, Sang Do
    • Korean Journal of Computational Design and Engineering
    • /
    • v.19 no.2
    • /
    • pp.138-147
    • /
    • 2014
  • In manufacturing companies, different types of production have been developed based on diverse production strategies and differentiated technologies. The production systems have become smart, factories are filled with unmanned manufacturing lines, and sustainable manufacturing technologies are under development. Nowadays, the digital manufacturing technology is being adopted and used in manufacturing industries. When this technology is applied, a lot of efforts, time and cost are required and training professionals in-house is limited. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development on virtual environment. This system provides the functions that can be designed easily using library and template based on standardized modules and analyzed automatically the logistic and capacity simulation by one-click and verified the result using visual reports. Also, we can review the factory layout using automatically created 3D virtual factory and increase the knowledge reuse by e-FEED system.

3D Vision Implementation for Robotic Handling System of Automotive Parts (자동차 부품의 로봇 처리 시스템을 위한 3D 비전 구현)

  • Nam, Ji Hun;Yang, Won Ock;Park, Su Hyeon;Kim, Nam Guk;Song, Chul Ki;Lee, Ho Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.21 no.4
    • /
    • pp.60-69
    • /
    • 2022
  • To keep pace with Industry 4.0, it is imperative for companies to redesign their working environments by adopting robotic automation systems. Automation lines are facilitating the latest cutting-edge technologies, such as 3D vision and industrial robots, to outdo competitors by reducing costs. Considering the nature of the manufacturing industry, a time-saving workflow and smooth linkwork between processes is vital. At Dellics, without any additional new installation in the automation lines, only a few improvements to the working process could raise productivity. Three requirements are the development of gripping technology by utilizing a 3D vision system for the recognition of the material shape and location, research on lighting projectors to target long distances and high illumination, and testing of algorithms/software to improve measurement accuracy and identify products. With some of the functional requisites mentioned above, improved robotic automation systems should provide an improved working environment to maximize overall production efficiency. In this article, the ways in which such a system can become the groundwork for establishing an unmanned working infrastructure are discussed.