• Title/Summary/Keyword: Upset

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A Parametric Study for the Upset Forging of Large Ingot (대형 Ingot의 Upset 단조기술에 관한 연구)

  • 박승희;유성만;신상엽
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.101-107
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    • 1999
  • The upset forging stage is the initial work in the forging process. It is used to remove the segregation and cavities of the ingot. Specially in handling large sized ingot, an improper upset forging can cause serious surface tearing. However, there is no detail reference for stable upset forging work. To resolve this difficulty, we studied several factors such as upset forging time, temperature varation of ingot, damage, load and stain rate etc., by using the rigid-plastic finite element approach available in the DEFORM code. Numerical simulation results indicated that: the load value of upset forging works shows severe decreasing trend at a certain point, same as strain rate. Also defects were found to be concentrated around the upper and lower portions of the ingot. With these results, we can estimate a guideline for stable upset forging work.

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Prediction of Upset Length and Upset Time in Inertia Friction Welding Process Using Deep Neural Network (관성 마찰용접 공정에서 심층 신경망을 이용한 업셋 길이와 업셋 시간의 예측)

  • Yang, Young-Soo;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.47-56
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    • 2019
  • A deep neural network (DNN) model was proposed to predict the upset in the inertia friction welding process using a database comprising results from a series of FEM analyses. For the database, the upset length, upset beginning time, and upset completion time were extracted from the results of the FEM analyses obtained with various of axial pressure and initial rotational speed. A total of 35 training sets were constructed to train the proposed DNN with 4 hidden layers and 512 neurons in each layer, which can relate the input parameters to the welding results. The mean of the summation of squared error between the predicted results and the true results can be constrained to within 1.0e-4 after the training. Further, the network model was tested with another 10 sets of welding input parameters and results for comparison with FEM. The test showed that the relative error of DNN was within 2.8% for the prediction of upset. The results of DNN application revealed that the model could effectively provide welding results with respect to the exactness and cost for each combination of the welding input parameters.

Real-time Aircraft Upset Detection and Prevention Based On Extended Kalman Filter (확장칼만필터를 이용한 항공기 비정상 비행상황 판단 및 방지를 위한 실시간 대처법 연구)

  • Woo, Beomki;Park, On;Kim, Seungkeun;Suk, Jinyoung;Kim, Youdan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.9
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    • pp.724-733
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    • 2017
  • Accidents caused by upset condition leads to fatal damage to both manned and unmanned aircraft. This paper deals with real-time detection of these aircraft upset situations to prevent further severe situations. Firstly, the difference between sensor measurement and predicted measurement from Extended Kalman filter is monitored to determine whether a target aircraft goes into an upset condition or not. In addition, repeating the time update stage of the Extended Kalman filter for a specific length of time can enable future upset situation prediction. The results of aforementioned both the approaches will build a bridge to upset prevention for future generation of manned/unmanned aircraft.

A Study on the Characteristics of Zr-4 End Cap Welded Joints Using Resistance Upset Welding (저항업셋 용접법을 이용한 Zr-4 End Cap용접부의 특성에 관한 연구)

  • 박철주;김형수;이영호;강원석
    • Journal of Welding and Joining
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    • v.10 no.4
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    • pp.240-249
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    • 1992
  • The objective of this study is to investigate the characteristics of welded joints on the Zircaloy-4 resistance upset welding for HWR(Heavy Water reactor)fuel rods. To estimate the characteristics of welded joints, the various tests were performed on the test coupons systematically with a wide range of each welding parameters in terms of a tensile test, burst test, knoop hardness test and metallography. Major results obtained in this study are as follows: 1. The tube and machined with 120.deg. projection was the reliable weld joint design for the nuclear fuel rod end cap welding. 2. As the weld current and the amount of upset increased linearly with increasing welding main heat input, it could make an estimate of their variation in accordance with the phase shift control. 3. It was found that an increase in squeeze force has an effect on the upset contour of welded joint because the amount of upset were increased by the change of squeeze force.

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Effect of Cu-Addition and Die-Upset Temperature on Texture in Die-Upset Nd-Lean Nd-Fe-B Alloys

  • Kwon, H.W.;Yu, J.H.
    • Journal of Magnetics
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    • v.15 no.1
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    • pp.32-35
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    • 2010
  • The effects of Cu-addition and die-upset temperature on the texture in the die-upset Nd-lean $Nd_xFe_{93.5-(x+y)}-Cu_yGa_{0.5}B_6$ (x = 9-12, y = 0-2) alloys were investigated. The die-upset Cu-containing Nd-lean $Nd_{12}Fe_{81.5-y}-Cu_yGa_{0.5}B_6$ (y = 1, 2) alloys showed a considerable texture. Texture in the Nd-lean alloys developed through basal plane slip deformation. The Cu-addition reduced the melting point of grain boundary phase facilitating grain gliding during the die-upsetting, and providing a greater chance for the $Nd_2Fe_{14}B$ grains to meet the deformation conditions. Die-upsetting at higher temperature facilitated grain gliding and plastic deformation, thus enhancing texture.

Effect of Upset pressure on weldability in the Friction Welding of SM45C-Solid and SM45C-Pipe which is used in the Piston-Rod (경량화 피스톤 로드에 사용되는 SM45C/SM45C-Pipe의 마찰용접시 업셋압력이 미치는 영향)

  • Min, Byung-Hoon;Choi, Won-Yong;Min, Taeg-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.36-43
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    • 2008
  • This research is tendencious to manufacture solid piston-rod of shock absorber as hollow piston-rod using friction welding. The SM45C has been welded to the SM45C-pipe in order to investigate the effect of upset pressure on friction weldability. The friction time and upset pressure was variable conditions under the conditions of spindle revolution of 2,000rpm, friction pressure of 55MPa, and upset time of 2.0seconds. Under these conditions, the microstructure of weld interface, tensile fracture surface and mechanical tests were studied of friction weld, and so the results were as follows. When the upset pressure is sufficient, gets the high tensile strength. The optimal welding conditions were n=2,000rpm, $P_1$=55MPa, $P_2$=95MPa, $t_1$=1.5sec, $t_2$=2.0sec when the total upset length is 4.5mm.

고강도 알루미늄 합금 A7075-T6의 마찰용접성에 관한 연구

  • 강성보
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.71-75
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    • 1998
  • This study deals with the friction weldability of A7075-T6 having high specific strength. The friction welding conditions used are rotation speed 2000rpm, friction pressure 40MPa, friction time 1.5sec, upset pressure 40~100MPa, upset time 5sec. First, upset length was measured by displacement transducer. The plastic flow in 7075-T6 weld generates convex lens shaped resion by friction and concave lens shaped resion by axial force. Under the condition of upset pressure 85MPa, the friction welds have tensile strength of 552MPa and shear strength of 262MPa.

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A Study on Friction Welding of Localized SPS5 Spring Steel (국산 SPS5 스프링강의 마찰용접에 관한 연구)

  • Jeong, S.U.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.803-808
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    • 2000
  • This thesis studied whether friction welding of SPSS, localized torsion bar material could be accomplished or not. And then optimum welding conditions were examined and leaded through tensile, impact, torsion and hardness test after postweld heat treatment of the actual field condition. Obtained results were as follows; Linear relationship was existed between heating time and total upset, and a quadratic equation model could be made between tensile strength and heating time. Optimum welding conditions with fine structure were as follows in case total upset(U)=8.5mm; the number of rotations(n)=2,000 rpm, heating pressure($p_1$)=80MPa, upset pressure($p_2$)=200MPa, heating time($t_1$)=4sec, upset time($t_2$)=3 sec.

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Microstructural Characteristics of Zircaloy-4 Nuclear Fuel Cladding Welds by Resistance Upset Welding Processes (저항 업셋 용접방식에 따른 Zircaloy-4 핵연료 피복재 용접부의 미세조직 특성)

  • 고진현;김상호;박춘호;김수성
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.98-104
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    • 2002
  • A study on microstructures of welds for Zircaloy-4 sheath end closure by the resistance upset welding methods was carried out. Two upset welding process variations such as magnetic farce and multi-impulse resistance welding were used. Grain size and microhardness across welds were analysed in terms of welding parameters. Magnetic farce resistance weld with one cycle of unbalanced mode has smaller upset length and $\alpha-grain$ size in heat affected zone than those of multi-impulse resistance weld because of lower heat input and shorter welding time. Heat affected zone formed by two upset resistance welding variations revealed fine Widmanstatten structure or martensitic ${\alpha}'$ structure due to the high heating rate and foster cooling rate. Magnetic force resistance welds showed recrystallized grains before grain growth, whereas multi-impulse resistance welds showed full grain growth.

Effect of Ultrasound on the Patients with TMJ Pain (초음파가 악관절동통 환자에 미치는 영향)

  • 이승우
    • Journal of Oral Medicine and Pain
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    • v.9 no.1
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    • pp.5-10
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    • 1984
  • Author could get the result as below after ultrasound treatment, one of the pain relieving method, to 40 patients in whom author could confirm the objective improvement of symptoms among the patients who visited SNUH between April first, and October 31st. 1984, because of TMJ pain. 1. The average number of treatment were 6.5 times/pt, and treatment duration was 15minutes. 2. The severities of pain before the treatment were distressing (50.0%), discomfort (25.0%) mild (15.0%) and horrible (10.0%), but the percentages of them became changed to discomfort (45.0%), mild (30.0%), distressing (20.0%), and none (5.0%) after treatment. 3. The activities of mouth opening before treatment were severely restricted (50.0%) moderately restricted (37.5%) and slightly ristricted (12.5%), but the percentages of them became changed to slightly restricted (50.0%), moderately estricted (25.0%) severely restrictely(12.5%) and normal (12.5%) after treatment. 4. The effect of the pain upon one's personality before treatment were severely upset (55.0%), moderately upset(37.5%) and slightly upset(7.5%), but the percentages of them became changed to slightly upset(50.0%), normal(25.5%), moderately upset(12.5%) and severely upset (12.5%) after treatment.

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