• Title/Summary/Keyword: Waste Heat Recovery Boiler

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A study on the steam boiler with high compression waste heat recovery system (고압축 폐열회수장치를 구비한 증기보일러에 관한 연구)

  • HAN, Kyu-il;CHO, Dong-Hyun
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.53 no.3
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    • pp.302-307
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    • 2017
  • An electric steam boiler equipped with a condensate recovery system, which stores the condensate generated after using steam in steam washers, steam cookers, steam irons, and steam cleaners in a condensate tank and supplies compressed air to the condensate tank so that the condensate is recovered to the boiler by the pressure of the compressed air, was studied. In the results of this study, the heat energy balance between the quantity of the heat generated by the non-metallic surface heating element and the quantity of the heat absorbed by the water was good in a range of ${\pm}5%$. In addition, the heat transfer rate increased in proportion to the electric power of the surface heating element heater, the waste heat energy was normally recovered by the recovery of the condensate of the steam boiler equipped with the high compression waste heat recovery system, and the recovery rate of the waste heat exhibited 23%.

Effect of Waste Heat Recovery Condensing Boiler with Condensed Water Recirculation Function (응축수 순환이 폐열회수 응축형 보일러 성능에 미치는 영향)

  • Keum, Kuk Bin;Kim, Sooik;Yu, Byeong-Hun;Lee, Chang Eon
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.201-204
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    • 2015
  • Recently, energy excessive consumption and environmental pollution are the social issued. The most efficient way to solve both energy excessive consumption and environmental pollution is existing combustion system improved. This study was part of the assume and commercial used existing waste heat recovery condensing boiler to low emission performance for exhaust gas recirculation(EGR) and thermal efficiency rise by applying the condensed water recirculation(CWR) conducted. The researchers applied the EGR and CWR develop a new concept for the condensed water recirculation waste heat recovery condensing boiler. Waste heat recovery condensing boiler applied to the condensed water recirculation thermal efficiency of the same conditions was increased by about 4.8~5.5% and pollution emission also decreased.

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Design of Rankine Steam Cycle and Performance Evaluation of HT Boiler for Engine Waste Heat Recovery (엔진 폐열 회수를 위한 랭킨 스팀 사이클 설계 및 HT Boiler의 성능 평가)

  • Heo, Hyung-Seok;Bae, Suk-Jung;Lee, Dong-Hyuk;Lee, Heon-Kyun;Kim, Tae-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.21-29
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    • 2012
  • A dual loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop (HT loop) only recovers the heat of the exhaust gas. A low temperature loop (LT loop) recovers the residual heat from the HT loop, the coolant heat and the remaining exhaust gas heat. The two separate loops are coupled with a heat exchanger. This paper has dealt with a layout of the dual loop system, the review of the working fluids, and the design of the cycle. The design point and the target heat recovery of the HT boiler, a core part of a HT loop, have been presented. The prototype of the HT boiler was evaluated by experiment. For the performance evaluation of the HT boiler, inlet temperature of the HT boiler working fluid was set equal to the temperature degree of sub-cool of $5^{\circ}C$ at the condensing pressure. The exit condition was the degree of super-heat set at $5^{\circ}C$. The characteristics of the HT boiler such as heat recovery and pressure drops of fluids were evaluated with varying flow rates and inlet temperatures of exhaust gas under various evaporating pressure conditions.

Establishing the Models for Optimized Design of Water Injection in Boilers with Waste-heat-recovery System (가습연소 폐열회수 보일러의 물분사 설계모델 구축에 관한 연구)

  • Shin, Jaehun;Moon, Seoksu
    • Journal of ILASS-Korea
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    • v.26 no.2
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    • pp.96-103
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    • 2021
  • In order to improve the overall efficiency and meet the emission regulations of boiler systems, the heat exchanging methods between inlet air and exhaust gas have been used in boiler systems, named as the waste-heat-recovery condensing boiler. Recently, to further improve the overall efficiency and to reduce the NOx emission simultaneously, the concept of the water injection into the inlet air is introduced. This study suggests the models for the optimized design parameters of water injection for waste-heat-recovery condensing boilers and performs the analysis regarding the water injection amount and droplet sizes for the optimized water injection. At first, the required amount of the water injection was estimated based on the 1st law of thermodynamics under the assumption of complete evaporation of the injected water. The result showed that the higher the inlet air and exhaust gas temperature into the heat exchanger, the larger the amount of injected water is needed. Then two droplet evaporation models were proposed to analyze the required droplet size of water injection for full evaporation of injected water: one is the evaporation model of droplet in the inlet air and the other is that on the wall of heat exchanger. Based on the results of two models, the maximum allowable droplet sizes of water injection were estimated in various boiler operating conditions with respect to the residence time of the inlet air in the heat exchanger.

Performance Improvement of Cured-In-Place-Pipe(CIPP) Process by Boiler Waste Heat Recovery (보일러 폐열 회수를 통한 현장경화관(CIPP)공정 성능 향상)

  • Kim, Young-Jin;Jung, Chung Woo;Lee, Yoon Jung;Kim, Sung Soo;Kang, Yong Tae
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.3
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    • pp.164-167
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    • 2013
  • The objectives of this paper are to study the performance improvement of waste heat recovery from a boiler, by the Cured-In-Place-Pipe(CIPP) process. The conventional apparatus does not utilize the waste heat from the boiler during the process. However, the present apparatus recovers the waste heat from the boiler. When the new apparatus is used, the bending strength and modulus of the CIPP becomes double, and is over 45% stronger, than the required conditions, respectively. It is found that the energy consumption reduces to 50%, by recovering the waste heat from the boiler, and the oil consumption amount reduces to 1/3, compared to the conventional apparatus.

Study on the Heat Recovery Design Methods for the Flue Gas from Combustion and Incineration Processes (연소 또는 소각 과정에서 발생하는 배기가스의 폐열 회수 설계 방법에 관한 연구)

  • Lee, Chan;Jung, Bong-Jin
    • Clean Technology
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    • v.5 no.2
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    • pp.53-61
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    • 1999
  • Presented is the design method of the waste heat recovery facility for the flue gas produced from combustion and incineration processes of large industrial environmental waste treatment and cogeneration plants. The present study assumes the basic design concept of wast heat recovery facility as the combination of waste heat recovery boiler and steam power cycle, and then describes the modeling technique, the design concept and criteria of each component of waste heat recovery facility. In addition, the present study investigates how the thermal performance of waste heat recovery facility varies with boiler operating pressure and waste heat recovery heat exchanger design at the same flue gas condition.

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Performance Design of Boiler for Waste Heat Recovery of Engine Coolant by Rankine Steam Cycle (엔진 냉각수 폐열 회수를 위한 랭킨 스팀 사이클용 보일러의 성능 설계)

  • Heo, Hyung-Seok;Bae, Suk-Jung;Hwang, Jae-Soon;Lee, Heon-Kyun;Lee, Dong-Hyuk;Park, Jeong-Sang;Lee, Hong-Yeol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.58-66
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    • 2011
  • A 2-loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop(HT loop) is a system to recover the waste heat from the exhaust gas, a low temperature loop(LT loop) is for heat recovery from the engine coolant cold relatively. This paper has dealt with a layout of a LT loop system, the review of the working fluids, and the design of the cycle. The design point and the target heat recovery of the LT boiler, a core part of a LT loop, has been presented and analytically investigated. Considering the characteristics of the cycle, the basic concept of the LT boiler has been determined as a shell-and tube type counterflow heat exchanger, the performance characteristics for various design parameters were investigated.

Experimental Validation on Performance of Waste-heat-recovery Boiler with Water Injection (물분사 폐열회수 보일러의 효용성에 대한 실험적 검증)

  • Jaehun Shin;Taejoon Park;Hyunseok Cho;Junsang Yoo;Seoksu Moon;Changeon Lee
    • Journal of ILASS-Korea
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    • v.28 no.1
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    • pp.43-48
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    • 2023
  • The waste-heat-recovery boiler with water spray (HR-B/WS) applies the heat exchange between the inlet air and exhaust gas with the water spray into the inlet air. The evaporation of water in the inlet air promotes heat recovery from the exhaust gas so that thermal efficiency can be improved by the enhanced condensing effect. The NOx emission can also be reduced by lowering the flame temperature due to the dilution effect of the water. In this study, the validity of this concept is examined by the practical boiler test performed with a 24 kW condensing boiler under the full load condition according to the water injection amount. The theoretical amount of water injection is calculated under the assumption of full evaporation of the sprayed water, which is calculated as 50 g/min. Since the injected water cannot evaporate fully in the actual system, the maximum water spray amount is set as 100 g/min. The results showed that the water injection can increase the thermal efficiency up to 95.59% and reduce NOx and CO emissions simultaneously to 8.9 ppm and 35 ppm at 0% of O2. Although the heat energy loss increased due to the unevaporated water, the increase in water injection amount caused higher thermal efficiency due to the increased amount of the evaporated water.

Optimum Design of Waste Heat Boiler with Water Tube and Three Drum (3드럼 수관식 폐열보일러의 최적설계)

  • Lee, Kwan-Jong;Han, Jin-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.12
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    • pp.992-998
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    • 2006
  • This study is to optimize design parameters for waste heat recovery boiler with water tube and three drum. The design optimization considered here is to find the most economic dimension of the boiler considered which results in a minimum cost in producing a unit amount of steam per given period of operation. For this purpose, optimize design have to determine what are the main parameters of affecting the total cost of producing a unit amount of steam which is comprised of manufacturing cost of the boiler, operating cost of the fan etc.

A Thermodynamic Study on Exhaust Heated Gas Turbine Cycle (연소기 후치 가스터빈에 관한 열역학적 연구)

  • Park, J.K.;Ohu, S.C.;Yang, O.Y.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.18-28
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    • 1994
  • An exhaust-heated gas turbine cycle equipped with a waste heat recovery boiler and ammonia absorption-type refrigerator using waste heat is newly devised and analyzed. The general performance of this cycle is compared with that of the conventional gas turbine cycle. This cycle shows a potential high efficiency. When 1500K of gas turbine inlet temperature the efficiency is 53 percent as compared to 45 percent for a conventional combined cycle. Suction cooling of this cycle leads to improve the thermal efficiency and the specific output.

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