• Title/Summary/Keyword: Weld-induced deformation

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On the Fillet Weld-Induced Deformation Control by Applying the Tensioning Method (장력법을 적용한 필릿용접변형 제어에 관한 연구)

  • Lee, Joo-Sung;Kim, Cheul-Ho
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.38-43
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    • 2009
  • As it has been well appreciated, the weld-induced deformation control is one of the most important issues from view point of efficiency in ship production. The weld-induced deformation is more serious in the case of thin plate block than in the case of relatively thick plate block, since, for example, heat affect zone of thin plates is wider than that of thick plates for the same heat input. Among weld-induced deformation, buckling deformation due to shrinkage and residual stress in weld line direction is one of the most serious deformation type. This paper is concerned with the controling the buckling deformation of thin plate fillet weld by applying the tensioning method. Weld experiments have been carried out for specimens with varying the magnitude and direction of tension load. The results are graphically represented to show the effect of tensioning method upon reducing the weld-induced deformation. From the present findings, its has been seen that tensioning method is one of the useful ways to control the weld-induced deformation of fillet weld of thin plates.

Study on the Weld-Induced Deformation Control of Panel Blocks (블록조립시 변형제어에 관한 연구)

  • 이주성
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.275-278
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    • 2000
  • This paper is concerned with the simulator to estimate deformation due to welding of panel blocks. An efficient computer program system has been developed which can be applied both to estimation of weld-induced deformation under the given welding conditions and to reflection of effect when methods for deformation control are applied. This paper briefly describes the background of the present simulator and sows some results applying the simulator to estimation of weld-induced deformation. In addition results when methods for deformation control are applied are also included.

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On the Weld-Induced Deformation Control of Ship's Thin Plate Block (I) (선체 박판구조의 용접변형 제어에 관한 연구(I))

  • Lee, Joo-Sung;Kim, Cheul-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.5
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    • pp.496-503
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    • 2007
  • Although weld-induced deformation is inevitable in shipbuilding, it is important to reduce it as low as possible during fabrication for a more efficient production of ships' blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the transverse and longitudinal deformation. in order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. Numerical simulation has been also carried out to compare the weld-induced deformation and residual stress. From the present study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

Simulator for Weld-Induced Deformation Prediction of Panel blocks (평블록의 용접변형예측 시뮬레이터)

  • Lee, Joo=Sung
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.1
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    • pp.55-63
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    • 2004
  • This paper is concerned with the simulator to estimate deformation due to welding of panel blocks. An efficient computer program system has been developed which can be applied to estimation of weld-induced deformation under the given welding conditions. The theoretical background of the present simulator is described with the prediction model for the various type of weld-induced deformation. The developed simulator has been applied to estimation of weld-induced deformation in panel block assembly. This paper ends with some findings from applying the developed simulator.

On the Deformation Control of Ship's Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 선체 박판블록의 변형감소 방안에 관한 실험연구)

  • Lee Joo-Sung;Kim Cheul-Ho
    • Journal of Ocean Engineering and Technology
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    • v.20 no.3 s.70
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    • pp.103-108
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    • 2006
  • It has been well appreciated that reducing weld-induced deformation as law as possible is important during fabrication for a more efficient production of blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the weld-induced deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

Application of Tensioning Method to Deformation Control of Thin Plate Fillet Weld (박판 필릿용접시 변형제어를 위한 장력법 적용)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.1
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    • pp.64-69
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    • 2008
  • As it has been well appreciated from the viewpoint of efficiency, The weld-induced deformation control is one of the most important issues in marine structure production. In the case of thin plate block, weld-induced deformation is more serious than in the case of relatively thick plate block. The heat affect zone of thin plates is wider than that of thick plates with the same heat input. Among weld-induced deformations, the buckling deformation by the shrinkage and residual stress in the weld line direction is one of the most serious deformation types. This paper is concerned with controlling buckling deformations for the thin plate fillet welds, by using the tensioning method. A numerical analysis was carried out to illustrate several dominant buckling modes due to compressive residual stress in the fillet weldsof thin plates. Then, weld tests were carried out for 20 specimens with varying plate thickness, and with different magnitudes and directions for the tension load. The results graphically represented to shaw the effect of the tensioning method in reducing the weld-induced deformation. From the present findings, it was seen that the tensioning method is a useful way to control weld-induced deformations in the fillet welds of thin plates.

A Simplified Method to Predict the Weld-induced Deformation of Curved Plates (곡판의 용접변형 예측을 위한 간이 해석법)

  • Lee, Joo-Sung;Hoi, Nguyen Tan
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.5
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    • pp.474-481
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    • 2007
  • A three-dimensional finite element model has been used to simulate the bead on plate welding of curved steel plates having curvature in the welding direction. By using traditional method such as thermal-elastic-plastic(TEP) finite element analysis. the weld-induced deformation can be accurately predicted. However, three-dimensional finite element analysis is not practical in analyzing the weld-induced deformation of large and complex structures such as ship structures in view of computing time and cost. In this study, used is the equivalent loading method based on inherent strain to illustrate the effect of the longitudinal curvature upon the weld-induced deformation of curved plates.

A Study on the Accuracy Control of Panel Blocks (평블록의 용접변형제어에 관한 연구)

  • 이주성
    • Journal of Ocean Engineering and Technology
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    • v.18 no.1
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    • pp.35-40
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    • 2004
  • This paper is concerned with the simulator's ability to estimate deformation due to welding of panel blocks. An efficient computer program system has been developed which can be applied both to estimation of weld-induced deformation, under the given welding conditions, and to reflection of effect when methods for deformation control of are applied. This paper briefly describes the background of the present simulator and shows some results applying the simulator to the estimation of weld-induced deformation. In addition, the results when methods for deformation control are applied are also included.

Application of Tensioning Method for Filet Welding Deformation Reduction (필릿 용접변형 감소를 위한 장력법의 적용)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.197-200
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    • 2006
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this, fillet welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tenssoning method is effective on reduction of weld-induced deformation.

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A Study on the Reduction of Fillet Welding Deformation by Applying the Tensioning Method (장력법을 이용한 필릿용접변형의 감소에 관한 연구)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.590-597
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    • 2007
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper is aimed at applying the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this purpose, fillet welding tests have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tensioning method is effective on reduction of weld-induced deformation.