• 소성∙가공
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• 제19권5호
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• pp.283-289
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• 2010

Extrusion process in the bulk material for fabrication of miniature helical gears has problems such as a high forming load and short tool life because the cross-section is complex and asymmetry. To overcome these problems, in this study, miniature helical gears were fabricated by Zn-22Al powder hot extrusion. The included die angle for minimum extrusion load and improving die filling was determined by FE-simulation. The Zn-22Al spheroidal powder produced by gasatomization were compacted and sintered for extrusion experiment. The dimension of helical-gear is 0.3mm in module, 3.35mm in pitch diameter, $15^{\circ}$ in helix angle and the number of teeth is 12. All of the extrusion experiments were performed with internal helical gear die which was machined by precision electric discharge machining using the electrode. The experiment was conducted at $190^{\circ}C$ to $310^{\circ}C$ to obtain extrusive and mechanical properties. The extruded helical gears were analyzed through extrusion load, Vickers hardness and SEM images for each extrusion temperature. The powder hot extrusion process was successfully applied to fabricate a miniature helical gear.

• 한국결정성장학회지
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• 제12권4호
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• pp.172-177
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• 2002

CuZnAl계 형상기억합금은 경제성, 열간 가공성 등이 우수하며 변태온도의 조절이 쉬운 등 여러 장점을 가지고 있으나, 열간 가공 중에 결정립이 쉽게 커지며, 취성이 심하고, 열이력에 대해서 형상기억 효과가 빨리 감소되는 등의 단점이 있다. 이러한 단점들은 결정립크기를 미세화함으로써 어느 정도 해소할 수 있다고 알려져 있다. 본 연구에서는 Cu-24.78Zn-9.11Al(at.%)과 Cu-13.22Zn-17.24Al(at.%)의 조성을 갖으며 비교적 작은 결정립크기를 갖는 형상기억합금을 99.9% 이상의 순도를 갖는 Cu, Zn 및 Al원소분말을 이용하여 SPS(spark plasma sintering) 방법으로 제조하였다. SPS 공정을 통하여 원소분말을 이용한 합금화가 가능함을 확인하였으며, 75-150 $\mu \textrm{m}$ 크기의 원소분말을 이용하여 제조한 경우, 두 조성 모두에서 약 70$\mu$m 의 결정립크기를 얻을 수 있었으며, 조성에 따라 상온에서 오스테나이트 단상 혹은 마르텐사이트 단상을 나타냄을 확인하였다.

• 소성∙가공
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• 제19권6호
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• pp.352-356
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• 2010

This paper was designed to fabricate the micro-spur gear by the LIGA and hybrid powder extrusion process. It is important to manufacture a micro-die with a high aspect ratio and determine appropriate extrusion conditions for a microforming. Ni has been used to fabricate micro-dies. LIGA process was capable to produce micro-extrusion dies with close tolerance, longer bearing length and adequate surface quality. Superplastic Al-78Zn powders have the great advantage in achieving deformation under low stresses and exhibiting good micro-formability with average strain rate raging from $10^{-3}$ to $10^{-2} s^{-1}$ and constant temperature ranging from 503 to 563K. Al-78Zn powders were compacted into a cylindrical shape ($\Phi3\times$h10mm) under compressive force of 10kN and, subsequently, the compacted powders were extruded by the hybrid powder extrusion process controlling of the temperature holing time for a improvement on formability of Al-22Zn powder. Micro-extrusion has succeeded in forming micro-gear shafts.

• 대한기계학회논문집A
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• 제35권8호
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• pp.847-853
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• 2011

본 연구는 압출 시 성형온도를 유지하여 Zn-22Al 합금분말의 성형성을 향상시키는 하이브리드 분말 압출 공정의 개발 및 온도 유지시간이 압출된 스퍼기어의 기계적 특성에 미치는 영향을 조사하기 위해 수행되었다. 피치원 지름 1.8mm 의 소형 스퍼기어는 압출온도 290, 300, $310^{\circ}C$에서 성형되었다. 볼밀시간 32h 의 Zn-22Al 합금분말을 압출온도 $310^{\circ}C$에서 압출 시 표면 결함이 없는 소형 기어가 제조되었다. 경도분포는 기어 중심부와 치형부에서 불균일하였고 소결공정 후 내부 변형에너지의 차이로 인해 내부균열이 발생하였다. 위와 같은 문제를 해결하기 위해 온도 유지시간 제어를 이용한 하이브리드 압출 연구를 수행하였다. 압출된 스퍼기어의 평가는 압출하중, 비커스 경도 및 치수정밀도 측정을 통해 이루어졌다. 온도 유지시간 15min 에서 압출된 스퍼기어의 기계적 성질이 가장 우수하였다.

• 한국세라믹학회지
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• 제30권6호
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• pp.499-509
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• 1993

Structures of hematite(${\alpha}$-Fe2O3), Ba-ferrite(BaFe12O19) and Zn2Y(Ba2Zn2Fe12O22) were studied by powder X-ray diffraction(XRD) method. Powder XRD patterns of the ferrites were analyzed with the Rietveld method, and the final refined R-factors were RWP<0.01 and RI<0.03. The lattice parameters refined with hexagonal crystal system were a=5.0342${\AA}$, c=13.746${\AA}$ for hematite, a=5.8928${\AA}$, c=23.201${\AA}$ for Ba-ferrite, and a=5.8763${\AA}$, c=43.567${\AA}$ for Zn2Y. In the hematite, the oxygen parameter is 0.3072 and the Fe-O distances in FeO6octahedron are 1.941${\AA}$ and 2.118${\AA}$, close to the single crystal data of Blake et al.. In the Ba-ferrite, the Fe atom in oxygen trigonal bipyramid is displaced 0.155${\AA}$ away from the BaO3 mirror plane into 4e position. In the Zn2Y, 75% of Zn is located at the oxygen terahedral site in S-block.

• 한국세라믹학회지
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• 제16권3호
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• pp.142-154
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• 1979

The effects of microstructures and some additives $(CoO and Al_2O_3$) on the magnetic properties such as initial permeability, $\mu$-T curve, coercive force, and magnetic induction of MnZn ferrites have been studied. The powder was prepared by Hot Petroleum Drying Method. The basic composition of MnZn ferrites was 25.5mole % MnO, 22.0 mole% ZnO, 52.5 mole% $Fe_2O_3$. CoO in a concentration range from 0.05 to 0.5 mole% and $Al_2O_3$ from 2.5 to 7.5 mole% were added. Sintered density increased up to 97.5% of theoretical density. Permeability increased as average grain size increased, and that coercive force decreased as average grian size increased. Magnetic induction increased as sintered density increased. The variation of initial permeability with temperature in a temperature range from 0$^{\circ}$ to $60^{\circ}C$ was lowered (a flatter $\mu-T$ curve) as sintering temperature decreased. The compensation temperature To ofmagnetocrystalline anisotropy constant K1 and initial permeability varied with the species and amount of additives. When 0.05 mole% CoO was added to the basic composition, initial permeability at $15^{\circ}C$ increased from 5200 to 5900. The variation ofinitial permeability with temperature in a temperature range from 0^{\circ}to $60^{\circ}C$ was smaller (a flatter $\mu$-T curve) than that of the basic composition of Mn Zn ferrites. When 2.5 mole% $Al_2O_3$ was added, initial permeability at $15^{\circ}C$ decreased from 5200 to 3000. But the variation of initial permeability with temperature in a temperature range from 0$^{\circ}$to $60^{\circ}C$ was smaller (a flat ter $\mu-T$ curve) than when 0.05 mole% CoO was added. Experimental results showed that the conditions necessary for the occurrence of a very high permeability and a flat $\mu$-T curve were controversial even in a temperature range from $0^{\circ}$to $60^{\circ}C$.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.449-452
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• 2009

This paper was designed to fabricate the miniature spur gear with pitch circle of 1.8 by hot extrusion process of mechanically alloyed Zn-22wt%Al powder at various temperature. The mechanical alloying was preformed for ball milled times of 8h, 16h and 32h by the planetary ball milling. Mechanically alloyed powders were compacted cylindrical performs. Extrusions of the miniature spur gear using the alloyed powder were carried out at different extrusion temperatures. The extruded spur gear was sintered for 2h at $350^{\circ}C$ in argon atmosphere. The friction between the die and the powdered billet and the internally different density due to complex product shape cause the internal crack. To overcome the mentioned problems, high dimensional accuracy at cross section of the spur gear and uniform Vickers hardness could be obtained by graphite lubricant and controlling holding time.

• Nuclear Engineering and Technology
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• 제22권2호
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• pp.101-107
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• 1990

PIXE(Proton Induced X-ray Emission)법을 수도물, 적포도주, 소변 및 흑분시료의 미량원소분석에 적용하여 보았다. SNU 1.5-MV 탄뎀 반데 그라프 가속기에서 얻은 1.202 MeV 양성자빔을 시료에 조사시켰으며 X-선 스펙트럼은 Si(Li) 스펙트로미터로 측정하였다. 분석의 감도를 높이기 위해 수도물은 증발법을 사용하여 농축하였다. 표준시료로서 흑분에는 Ni가루를 섞었고 다추 시료에는 yttrium용액을 첨가하였다. PIXE 스펙트럼은 AXIL(Analytical X-ray Analysis by Iterative Least-squares) 컴퓨터 프로그램을 사용하여 분석하였는데, 최소자승법은 Marquardt 알고리즘에 기초하고 있다. 수도물에서는 Mg, Al, Si, Ti, Fe, Zn등과 같은 원소들이 ppm이하의 함량으로 분석되었다 농축을 하지 않은 적포도주 시료에서는 Ti 원소가 3 ppm의 함량으로 검출되었다. 결론적으로 표준시료를 쓴 상대측정법에 의한 수용액시료분석에 PIXE법이 적합함을 입증할 수 있었으며, 정확한 X-선 발생단면적을 사용하고 시료준비기술을 개발하면 이 분석법을 향상시킬 수 있으리라 기대한다.

• 자원환경지질
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• 제31권2호
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• pp.111-125
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• 1998

Dispersion, migration and enrichment of environmental toxic elements from the Samkwang Au-Ag mine area were investigated based upon major, minor and rare earth element geochemistry. The Samkwang mine area composed mainly of Precambrian granitic gneiss. The mine had been mined for gold and silver, but closed in 1996. According to the X-ray powder diffraction, mineral composition of stream sediments and soils were partly variable mineralogy, which are composed of quartz, orthoclase, plagioclase, amphibole, muscovite, biotite and chlorite, respectively. Major element variations of the host granitic gneiss, stream sediments and soils of mining and non-mining drainage, indicate that those compositions are decrese $Al_2O_3$, $Fe_2O_3$, MgO, $TiO_2$, $P_2O_5$ and LOI with increasing $SiO_2$ respectively. Average compositional ranges (ppm) of minor and/or environmental toxic elements within those samples are revealed as As=<2-4500, Cd=<1-24, Cu=6-117, Sb=1-29, Pb=17-1377 and Zn=32-938, which are extremely high concentrations of sediments from the mining drainage (As=2006, Cd=l1, Cu=71, Pb=587 and Zn=481 ppm, respectively) than concentrations of the other samples and host granitic gneiss. Major elements (average enrichment index=6.53) in all samples are mostly enriched, excepting $SiO_2$, $Na_2O$ and $K_2O$, normalized by composition of host granitic gneiss. Rare earth element (average enrichment index=2.34) are enriched with the sediments from the mining drainage. Minor and/or environmental toxic elements within all samples on the basis of host rock were strongly enriched of all elements (especially As, Br, Cu, Pb and Zn), excepting Ba, Cr, Rb and Sr. Average enrichment index of trace elements in all samples is 15.55 (sediments of mining drainage=37.33). Potentially toxic elements (As, Cd, Cr, Cu, Ni, Pb, and Zn) of the samples revealed that average enrichment index is 46.10 (sediments of mining drainage=80.20, sediments of nonmining drainage=5.35, sediments of confluent drainage=20.22, subsurface soils of mining drainage=7.97 and subsurface soils of non-mining drainage=4.15). Sediments and soils of highly concentrated toxic elements are contained some pyrite, arsenopyrite, sphalerite, galena and goethite.