• Title/Summary/Keyword: accelerated cable life test

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Evaluation of Nuclear Plant Cable Aging Through Condition Monitoring

  • Kim, Jong-Seog;Lee, Dong-Ju
    • Nuclear Engineering and Technology
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    • v.36 no.5
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    • pp.475-484
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    • 2004
  • Extending the lifetime of a nuclear power plant [(hereafter referred to simply as NPP)] is one of the most important concerns in the global nuclear industry. Cables are one of the long-life items that have not been considered for replacement during the design life of a NPP. To extend the cable life beyond the design life, it is first necessary to prove that the design life is too conservative compared with actual aging. Condition monitoring is useful means of evaluating the aging condition of cable. In order to simulate natural aging in a nuclear power plant. a study on accelerated aging must first be conducted. In this paper, evaluations of mechanical aging degradation for a neoprene cable jacket were performed after accelerated aging under tcontinuous and intermittent heating conditions. Contrary to general expectations, intermittent heating to the neoprene cable jacket showed low aging degradation, 50% break-elongation, and 60% indenter modulus, compared with continuous heating. With a plant maintenance period of 1 month after every 12 or 18 months operation, we can easily deduce that the life time of the cable jacket of neoprene can be extended much longer than extimated through the general EQ test. which adopts continuous accelerated aging for determining cable life. Therefore, a systematic approach that considers the actual environment conditions of the nuclear power plant is required for determining cable life.

Development Status of MV Cable with Eco-friendly and High Heat Resistance

  • Jung, Yeon-ha;Lee, Byung-sung;Seo, In-jin;Kwon, Jung-ji;Sohn, Kwang-ik;Kim, Hyung-jun
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.1
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    • pp.55-59
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    • 2016
  • In Europe, polypropylene-insulated HV class cable with high temperature and no cross-linking was commercialized following the MV class. Our company also started a study of the polypropylene-insulated cable in 2013 and was carried out thermal, physical and electrical test. In addition, polypropylene-insulated cable was tested for compatibility with conventional joints and terminations in emergency condition and the accelerated life test for verifying their design life is in progress. The results of this study will be used to establish a standard specification and operation conditions of the polypropylene-insulated cable.

Test methodology of acceleration life test on feeder cable assembly (Feeder Cable Assembly의 가속수명시험법 개발)

  • Han, Hyun Kak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.8
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    • pp.62-68
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    • 2016
  • The feeder cable assembly is an automotive part used for telecommunication. If it malfunctions, the control and safety of the automobile can be put at risk. ALT (Accelerated Life Testing) is a testing process for products in which they are subjected to conditions (stress, strain, temperatures, etc.) in excess of their normal service parameters in an attempt to uncover faults and potential modes of failure in a short amount of time. Failure is caused by defects in the design, process, quality, or application of the part, and these defects are the underlying causes of failure or which initiate a process leading to failure. Thermal shock occurs when a thermal gradient causes different parts of an object to expand by different amounts. Thermal shock testing is performed to determine the ability of parts and components to withstand sudden changes in temperature. In this research, the main causes of failure of the feeder cable assembly were snapping, shorting and electro-pressure resistance failure. Using the Coffin-Manson model for ALT, the normal conditions were from Tmax = $80^{\circ}C$ to Tmin = $-40^{\circ}C$, the accelerated testing conditions were from Tmax = $120^{\circ}C$ to Tmin = $-60^{\circ}C$, the AF (Acceleration Factor) was 2.25 and the testing time was reduced from 1,000 cycles to 444 cycles. Using the Bxlife test, the number of samples was 5, the required life was B0.04%.10years, in the acceleration condition, 747 cycles were obtained. After the thermal shock test under different conditions, the feeder cable assembly was examined by a network analyzer and compared with the Weibull distribution modulus parameter. The results obtained showed good results in acceleration life test mode. For the same reliability rate, the testing time was decreased by a quarter using ALT.

A Study on Electrical Properties of Insulating Materials for Eco-friendly Distribution Power Cables (I) (친환경 배전급 전력케이블용 절연재료의 전기적 특성에 관한 연구 (I))

  • Lee, June-Ho;Kim, Chul-Ho;Cho, Young-Chul;Lee, Moon-Seok
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.3
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    • pp.551-556
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    • 2017
  • The cross-linked polyethylene(XLPE) has been most widely used for the power cable insulating layer because of its outstanding properties such as electrical and mechanical properties. However, XLPE is unrecyclable when disposed after replacement and demolishing because it becomes thermosetting through cross-linked process. Recently, because of growing social awareness of recycling and eco-friendly, there is growing need for the development of recyclable insulating materials that can replace XLPE. Therefore, the purpose of this study is to compare the electrical properties of XLPE and recyclable thermoplastic insulating materials. To this end, we compared and analyzed the electrical properties of XLPE and group N2 through AC breakdown test, accelerated water treeing test and accelerated life test(ALT).

A Study on the Compensation Condition and the Lifetime Prediction in Power Cable (전력케이블의 수명평가와 보상조건에 관한 기초연구)

  • Lim, Jang-Seob;Noh, Sung-Ho;Kim, Ji-Sun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.50-50
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    • 2010
  • 전력케이블의 수명예측은 전력설비의 적절한 전력설비의 신뢰성 확보에 목적이 있다. 그러나 장기간의 수명으로 설계되는 관계로 가속실험을 수행하여 중장기적인 절연성 추세를 평가하기 위해서 와이블 분포함수와 같은 통계적인 접근과 수영과 관련된 보상조건에 대한 고려가 필수적이다.

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A Study on Properties in AC breakdown and accelerated life of Non-crosslinked Polymeric Insulators for Eco-friendly Power Cable (친환경 전력케이블용 비가교 절연재료의 교류절연파괴와 가속수명 특성에 관한 연구)

  • Cho, Young-Chul;Park, Young-Hwa;Jung, Jae-Hwan;Kim, Chul-Ho;Lee, June-Ho;Lee, Moon-Seok
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.1165-1166
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    • 2015
  • 현재 가장 널리 사용되고 있는 전력용 지중케이블의 고분자 절연재료인 가교 폴리에틸렌(XLPE)은 전기적, 기계적으로 특성이 우수하다는 장점을 가지고 있지만 열경화성으로 인해 재활용이 어렵다. 본 연구에서는 환경친화적인 전력용 케이블을 개발하기 위해 열경화성인 XLPE를 대체할 수 있는 열가소성의 고분자 절연재료를 개발하는 것이다. 이를 위해 후보군의 재료들에 대한 단기적인 특성인 교류절연파괴 시험을 시행하였다. 또한, 중장기 특성을 평가하기 위해 가속수명시험(accelerated life test: ALT)을 수행하였다. 신뢰성있는 실험결과를 위하여 교류절연파괴시험과 가속수명시험에는 McKeown 전극계를 제작, 사용하였다.

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A Study on Practicality of Condition Monitoring Method of Accelerated Thermal Aging CSPE (가속열화 된 CSPE 상태감시법 유효성 평가)

  • Lee, Jung-Hoon;Goo, Cheol-Soo;Kim, In-Yong;Shin, Yong-Deok
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.11
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    • pp.2088-2092
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    • 2011
  • The accelerated thermal aging of CSPE(chloro sulfonate polyethylene) of test cables were carried out for the period equal to 10, 20 and 30 years in air at $100^{\circ}C$, respectively. The CSPE cables(TAIHAN electric wire Co. Ltd) which installed in nuclear power plant for three years were used as starting materials. Condition monitering methods of the accelerated thermal aging of CSPE cables were estimated through indenter modulus and OIT(oxidation induction time) of IEC 62582, and those were newly estimated through volume electrical resistivity, ultrasound reflection time, density, FE-SEM(field emission scanning electron microscopy), XPS(x-ray photoelectron spectroscopy), EDS(energy dispersive spectroscopy), and WD-XRF(wavelength dispersive x-ray fluorescence). A new condition monitoring methods of the accelerated thermal aging of CSPE cables were generally coincident with trend of indenter modulus expect EDS, XPS and XRF. A volume electrical resistivity among new condition monitoring methods of the accelerated thermal aging of CSPE cables is excellent. It is considered that life-time of CSPE cable can be predicted through volume electrical resistivity, if CSPE jacket was aged for period such as more than 20 years.

Research of Reliability Assessment through the Analysis of Field Data and Taguchi Method about Vehicle Components Problem (차량부품 문제에 대한 실험계획법과 Field Data 분석을 통한 신뢰성 평가연구)

  • Kang, Chang-Hak;You, Jae-Bog;Lee, Chi-Woo;Kim, Jang-Su
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.4
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    • pp.211-217
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    • 2010
  • As the vehicle components are various, we confront unexpected problems in the development and application of them. also warranty expenses occur in the result of unconfirmed warranty.in this paper, to solve the problems of disconnection of damper Strut cable, we applied the optimum conditions through taguchi method for improvement of durability. and we made standard of reliability by weibull analysis of the field data. we acquired reliability standard by correlation with lab data and confirmed improved components satisfying the target of reliability. The analysis of reliability by field data is very useful and we need to apply this method to other components, the correlation between field data and Lab Test has influence on satisfying the target of reliability.this method would be utilized for current mass production components and upcoming developed components. the reliability of durability should be continuously used in the basis of primary technique in cope with competitive automotive companies.

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