• Title/Summary/Keyword: anticorrosion

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Self-healing Anticorrosion Coatings for Gas Pipelines and Storage Tanks

  • Luckachan, G.E.;Mittal, V.
    • Corrosion Science and Technology
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    • v.15 no.5
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    • pp.209-216
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    • 2016
  • In the present study, chitosan based self-healing anticorrosion coatings were prepared by layer by layer (lbl) addition of chitosan (Ch) and polyvinyl butyral (PVB) on mild carbon steel substrate. Chitosan coatings exhibited enhanced coating stability and corrosion resistance in aggressive environments by the application of a PVB top layer. Chitosan layer in the lbl coatings have been modified by using glutaraldehyde (Glu) and silica ($SiO_2$). Performance of different coatings was tested using electrochemical impedance spectroscopy and immersion test. The best anticorrosion performance was observed in case of 10 % Ch_$SiO_2$_PVB coatings, which withstand immersion test over 25 days in 0.5 M salt solution without visible corrosion. 10 % Ch_$SiO_2$ coatings without the PVB top layer didn't last more than 3days. Application of PVB top layer sealed the defects in the chitosan pre-layer and improved its hydrophobic nature as well. Raman spectra and SEM of steel surfaces after corrosion study and removal of PVB_Ch/Glu_PVB coatings showed a passive layer of iron oxide, attributing to the self-healing nature of these coatings. Conducting particle like graphene reinforcement of chitosan in the lbl coatings enhanced corrosion resistance of chitosan coatings.

In situ synthesis of acrylic emulsion for improvement of anti corrosion property on steel plate (금속 코팅용 아크릴 올리고머 에멀젼의 합성에 관한 연구)

  • Lee, Soo;Park, Keun-Ho;Jin, Seok-Hwan;Park, Shin-Kyu
    • Journal of the Korean Applied Science and Technology
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    • v.25 no.4
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    • pp.485-494
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    • 2008
  • The acrylic coating emulsions were prepared by the emulsion polymerization to protect the surface of steel plate from the corrosion chemicals like acid, base and salt water. MMA(methyl methacrylate), styrene, BA(butyl acrylate), and 2-HEMA(2-hydroxyethyl methacrylate) were used as monomer. KPS(potassium persulfate) and SBS(sodium bisulfite) as redox initiator and SDBS(sodium dodecylbenzene sulfonate) as emulsifier were used on the emulsion polymerization reaction. The most stable in-situ coating was obtained when 10% of MMA was added. Both particle size and quantity in emulsion were decreased as increasing the mount of SDBS. the most stable prepared coating emulsion with polyisocyanate crosslinker showed very high anticorrosion properties on the coated steel layer to salt water, whereas no significant improvement of anticorrosion property to acdic and basic condition it showed.

Protective Coatings for the Elements of Ships Power Plants which Use Sea Water

  • Minaev, Alexander N.;Gnedenkov, S.V.;Sinebryukhov, S.L.;Mashtalar, D.V.
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.3
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    • pp.341-350
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    • 2012
  • In this paper we observe the protective coatings carbon for steel, aluminium and titanium alloys were obtained by plasma electrolytic oxidation (PEO) under unipolar and bipolar conditions. The anticorrosion properties and the thermal stability of the surface layers were studied by electrochemical impedance spectroscopy and potentiodynamic polarization. It was found that the application of the bipolar PEO mode enables one to synthesize the surface layers that possess enhanced anticorrosion and mechanical properties. results of research of antiscale PEO - coatings for marine power equipment are presented. The combined method of prevention of corrosion and scale formation was tested at the industrial plants of Russian Shipyard "Zvezda".

A study on Development of Multiple function meters for anticorrosion at underground gas pipelines (방식전용 다기능 전위측정기 개발 연구)

  • Park, Gyou-Tae;Lyu, Geun-Jun;Kwon, Jeong-Rock;Lee, Kuk-Jin;Yoon, Myung-Sub;Song, Bo-Hyun
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.298-299
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    • 2007
  • 매설배관은 관련법규에 따라 방식(anticorrosion)상태나 배관의 효율적인 유지관리를 위하여 배관의 방식전위를 관로를 따라 주기적으로 측정하여 전철의 영향이나 타 배설배관 및 방식시스템의 상황이 파악되어야 한다. 일반적인 방식전위측정기는 토양비저항이 30 내지 40 $M{\Omega}$ 이상의 높은 지역에서의 방식전위측정 시 전위왜곡이 발생하여 정확한 방식상태를 판단하기 곤란한 경우가 있다. 이러한 장애를 극복하고자 입력임피던스를 100$M{\Omega}$으로 설계하여 방식전위 측정시의 왜곡을 개선 및 정확도를 높이고 방식유지관리에 반드시 필요한 직류 및 교류 전압, 전류, 접지저항, 주파수 등을 측정할 수 있는 방식전용 다기능 계측기를 개발하였으며, 이는 측정 및 휴대가 용이하여 현장에 도움을 주고 있다.

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A Study on Performance Test Method of Polyurea Waterproofing System Applied to the Concrete Water Tank (콘크리트 수조에 적용되는 폴리우레아 방수방식 공법의 내구성 향상을 위한 시험 평가 방법에 관한 연구)

  • DO, Kwang-Ku;Song, Je-Young;Kim, Byoungil;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.12-13
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    • 2020
  • Construction projects and buildings are becoming taller and larger, and the size of water tanks of production facilities and high-rise buildings is also gradually increasing. Most large water tanks apply a waterproofing layer to the water tank type concrete structure. The application of polyurea coating materials, which are excellent in water resistance, chemical resistance, physical performance, rapid hardening, and workability is gradually increasing as waterproofing and anticorrosion layer for water tank. As a result, defects such as water leakage and damage to the waterproofing layer are continuously occurring, causing production disruption, setback to users. Therefore, it is required to review suitability through performance verification of the waterproofing and anticorrosion system.

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Anticorrosion Coatings Obtained by Plasma Electrolytic Oxidation on Implant Metals and Alloys

  • Sinebryukhov, S.L.;Gnedenkov, S.V.;Khrisanfova, O.A.;Puz', A.V.;Egorkin, V.S.;Zavidnaya, A.G.
    • Corrosion Science and Technology
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    • v.17 no.3
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    • pp.91-100
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    • 2018
  • Development of biodegradable implants for treatment of complex bone fractures has recently become one of the priority areas in biomedical materials research. Multifunctional corrosion resistant and bioactive coatings containing hydroxyapatite $Ca_{10}(PO_4)_6(OH)_2$ and magnesium oxide MgO were obtained on Mg-Mn-Ce magnesium alloy by plasma electrolytic oxidation. The phase and elemental composition, morphology, and anticorrosion properties of the coatings were investigated by scanning electron microscopy, energy dispersive spectroscopy, potentiodynamic polarization, and electrochemical impedance spectroscopy. The PEO-layers were post-treated using superdispersed polytetrafluoroethylene powder. The duplex treatment considerably reduced the corrosion rate (>4 orders of magnitude) of the magnesium alloy. The use of composite coatings in inducing bioactivity and controlling the corrosion degradation of resorbable Mg implants are considered promising. We also applied the plasma electrolytic oxidation method for the formation of the composite bioinert coatings on the titanium nickelide surface in order to improve its electrochemical properties and to change the morphological structure. It was shown that formed coatings significantly reduced the quantity of nickel ions released into the organism.

Effects of Different Paints on Steel Rods Anticorrosion of Reinforced Concrete in Salt Water (해수에서 철근콘크리트의 철근 방식에 대한 도료의 효과)

  • 이신호;고재군
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.25 no.2
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    • pp.67-75
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    • 1983
  • The objectives of this paper were to measure the bond strengths of reinforced concrete in which the steel rods were coated with five different kinds of anticorrosion paints, and to compare their prevention effects in salt water. The paints used in the study were epoxy resin I . II . III, Z.R. P., and silicone resin, which were applied at rates recommended by the manufacturers. The bond strengths were measured on the 7-, 14-, and 28-th days after molding. Corrosion conditions of coated steel plate under fresh water, seawater, 10 % salt water, and 20% salt water, were inspected every month during four months test peoriods, respectively. The results obtained from tests are summarized as follows: 1. Paint-coating may reduce the bond strengths of reinforced concrete. Silicone resin paint showed some 20% reduction in the strength compared to those without the paint. However, the other paints seemed not to significantly affect the strength. 2. Picture analyses showed that epoxy resin I and II significantly prevented corrosion steel plates in seawater. Epoxy resin I and silicone resin coating did not do a good job in corrosion prevention. Z.R. P. paint was found to be moderate as preventive coating paint. 3. Varying soluble salt contents had little effects on the corrosion prevention of tested paints. 4. Epoxy resin I and II were found to be appropriate as a coating material to prevent the corrosion of steel rods in seawater. Z.R.P. may also be used for the purpose.

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A Study on the Antibacterial Properties of Ag Electropulsed Anodized Aluminium Alloy (Pulse도금법에 의한 Ag주입 양극산화 알루미늄 합금의 항균특성에 관한 기초연구)

  • Lim, Ki-Young;Ki, Joon-Seo;Jang, Yong-Seok;Lee, Woo-Min;Yoon, Jeong-Mo
    • Korean Journal of Materials Research
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    • v.16 no.10
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    • pp.639-646
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    • 2006
  • Over the last two decades, microbiologically influenced corrosion (MIC) of metallic materials has received considerable attention due to its serious effects on industrial field. In this context, it is important to devise control methods which inhibit biofilm formation on various metallic compounds and are compatible with environment. It was change of various conditions (duty cycle, current density, $AgNO_3$ concentration and pH) for injection of Ag particles in anodized Aluminum alloy pore using pulsed current. Optimal condition was obtained by means of FE-SEM, ICP analysis etc. The antibacterial metal's specimen were manufactured under optimal condition and this specimen were tested the antibacterial characterization and anticorrosion characterization. In result of test, we can confirmed that the antibacterial characterization and anticorrosion characterization of the specimens of injected Ag particles in anodized Aluminum alloy pore using pulsed current were better than the anodized Aluminum alloy specimens.

Anticorrosive Coating Material with Dual Self-healing Capability for Steel Coating (이중 자기치유 메커니즘을 통한 강판의 내부식성 코팅)

  • Lee, Hyang Moo;Yun, Sumin;Kim, Jin Chul;Cho, Soo Hyoun;Cheong, In Woo
    • Journal of Adhesion and Interface
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    • v.22 no.2
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    • pp.47-56
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    • 2021
  • Steel plates coated by self-healable polymer still can be rusted since it takes time to be healed. In this study, dual self-healing coating material is developed using corrosion inhibitor (DTBEDA) which can form hindered urea (HUB) as reversible cross-linking bond at the same time. Developed dual self-healing polymer is coated on steel plate, and scratch healing property was investigated by surgical blades and nano/micro indentation tester. The anticorrosion effect of DTBEDA was investigated by electrochemical impedance spectroscopy (EIS).

Applicability of Composite Polyurea Method Considering the Required Performance in Underground Parking Lot Upper Slab (공동주택 지하주차장 상부슬래브의 요구성능을 고려한 복합형 폴리우레아 공법의 적용성 검토)

  • Lee, Jung-Hun;Choi, Eun-Kyu;Song, Je-Young;Kim, Soo-Yeon;Oh, Sang-Keun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.243-254
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    • 2019
  • In this study, problems of the waterproofing methods in which water leakage occurs in the upper slab of the underground parking lot of apartment houses and the requirements considering the characteristics of the upper slab, and selected the appropriate performance(proposal) for the composite polyurea process are reviewed. As a result of the study, it is necessary to review performance such as responsiveness to upper slab of the multi-unit underground parking lot that is comprised of (1) crack and behavior responsiveness, (2) surface integrity, (3) vertical watertight stability, (4) pressure layer construction, (5) impact and pressure response and (6) vehicle moving load. As a result of evaluating 5 items corresponding to the requirements for the soft and hard complex polyurea, all of them were found to meet the conditions, and each materials were improved by compounding the materials that had problems when applying a single-ply method, thereby clarifying the advantages and disadvantages of the material property. However, in order to apply to the actual site, additional evaluation on site applicability such as mock-up evaluation should be conducted, and subsequent studies on the applicability of the market through review of economic feasibility and maintenance is required.