• Title/Summary/Keyword: ball bearing

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A Study on the Characteristics of Ceramic Ball Bearing (세라믹 볼베어링의 특성해석에 관한 연구)

  • 김완두;한동철
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.64-72
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    • 1992
  • The recent trends of rotating machinery demand high speed and high temperature operation, and the bearing with new material is required to be developed. Ceramic, especially silicon nitride, have been receiving attention as alternative material to conventional bearing steel. Ceramic ball bearing offers major performance advantages over steel bearing, for instance, high speed, maginal lubrication, high temperature, improved corrosion resistance and nonmagnetic capabilities etc.. In this paper, the mechanical characteristics of ceramic ball bearing (hybrid ceramic bearing and all ceramic bearing) were investigated, and the characteristics of ceramic bearing were compared with that of steel bearing. Deep groove ball bearing 6208 was taken the object of analysis. The main results of analysis were followings: the radial stiffness of hybrid and all ceramic bearing were 112% and 130% that of steel bearing, and the axial stiffness of all ceramic bearing was 110% that of steel bearing. According as rotating speed was up, the ball load, the contact angle, the contact stress and the spin-to-roll ratio between ball and raceway of ceramic bearing were far smaller than these of steel bearing. And there was not a significant difference between the minimum film thickness of ceramic bearing and steel bearing. It is expected that this research is contributed to enhanced fundamental technology for the practical applications of ceramic ball bearing.

Prediction of the Fatigue Life of Deep Groove Ball Bearing under Radial and Moment Loads -Equivalent Dynamic Loads- (반경방향과 모멘트하중 하에서의 깊은홈 볼베어링의 피로수명 평가 -동등가하중식 제안-)

  • 김완두;한동철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1654-1663
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    • 1994
  • Even if the ball bearing was conservatively designed considering the dynamic capacity and the rating life, sometimes the bearing was early failed on account of the misalignment and the lubricant contaminations etc. Misalignment was generated when bearing-shaft system transmitted large power and when the bearing was inadequately mounted. It was possible to predict the fatigue life of ball bearing under the misalignment considering the motions of ball, cage and raceway, and the factors of the effect on fatigue life. Misalignment affected on ball bearing as radial and moment load and the relationships between misalignment and moment were obtained. In this paper, the analysis of the load distributions between ball and raceway, and the prediction of fatigue life of deep groove ball bearing under radial and moment loads were carried out. And, the new formulation of equivalent dynamic load considering the effects of moment load was proposed.

Feeding Characteristics of Ball Guide in High Speed Spindle's Bearing Preload Units (고속 주축 베어링용 예압장치의 볼 가이드 이송특성)

  • Lee, Chan-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.685-691
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    • 2011
  • The Bearing preload units are used for stable rotational movements of high speed spindles. The feeding mechanism of the preload unit is important to prevent overheat of bearings and to keep constant bearing load under thermal deformation of spindle unit. In this study, ball slide guide and ball bush as feeding mechanism of preload unit are selected. The maximum static friction force, radial stiffness and damping ratio of ball slide guide with ball load, ball number and ball size are widely investigated. In conclusion, the surface of ball slide guide must be heat treated to reduce static friction force. The number and size of ball are increased to control sensitive bearing preload force.

Dynamic response of a HDD pivot ball bearing acted by Hertzian contact force (Hertzian contact force에 의한 HDD pivot ball bearing의 동적 반응 분석)

  • Yoon, Joo Young;Park, No-Cheol;Lim, Gunyeop;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.993-993
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    • 2014
  • Increasing the density magnetic recording of a hard disk drive needs to improve position control of a slider. We have troubles analyzing position of a slider by nonlinear property of pivot ball bearing. Many researches analyze a hard disk drive to change pivot ball bearing part from balls to springs. Pivot ball bearing operates by rotation and movement of balls. This study considers Hertzian contact force when balls contact with outer race to analyze nonlinear movement of a ball bearing. Experiment of this study measures movement of a circular center of a pivot ball bearing. We also verify the simulation results and the experiment results.

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Vibration Analysis of Ball Bearings with Ball Geometric Imperfections (볼의 기하학적 불완전성을 갖는 볼베어링의 진동해)

  • 김영철;최상규;윤기찬
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.237-242
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    • 2001
  • In this paper, we theoretically analyzed the NRRO(the non-repeatable run-out) of a ball bearing with ball geometric imperfection. The quasi-static and dynamic analysis of a ball bearing was performed to calculate the displacement of shaft center caused by the ball form errors while the shaft is rotating. From consideration of the generating mechanism of NRRO, it is found that the size and form errors of ball generate vibrations with (equation omitted)$\_$c/ and n(equation omitted)$\_$b/${\pm}$(equation omitted)$\_$c/(where n is even) components, respectively. The ball form errors of a ball bearing were precisely measured and NRRO of a ball bearing was calculated using the measured data. A statistical approach was peformed to analyze NRRO of ball bearings with radial errors.

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Design Characteristics for Water Lubricated Ball Bearing Retainer (수윤활 볼베어링의 리테이너 설계 특성)

  • Lee Jae-Seon;Choi Suhn;Kim Ji-Ho;Park Keun-Bae;Zee Sung-Quun
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.278-282
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    • 2005
  • Deep groove ball bearing is installed in a control element of an integral nuclear reactor, where water is used as coolant and lubricant. This bearing is made of STS440C stainless steel for the raceways and the balls to use in radioactive environment and water. It is known that the retainer design affects ball bearing operability and endurance life, however there is no verified retainer design and material for water lubricated ball bearing. Four kinds of retainers are manufactured for the endurance test of water lubricated deep groove ball bearing. Three of them are commercially developed types and the other is designed for this research. It is verified that ball bearings with steel pressed and general plastic retainer can not survive to required life in the water, however bearings with machined type and cylinder type retainer can survive. This proves that one of the major design parameters for water lubricated ball bearing is retainer type and material. In this paper, experimental research of endurance test for water-lubricated ball bearing are reported.

Analysis of Statically Indeterminate Bearing-Shaft System Prediction of the Behavior of Ball Bearing (부정정 베어링-축계의 해석 및 볼베어링의 거동예측)

  • 김완두;한동철
    • Tribology and Lubricants
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    • v.10 no.1
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    • pp.62-68
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    • 1994
  • The analysis of statically indeterminate bearing-shaft system was investigated. The moment loads and misalignment angles which were induced in the ball bearings were determined, and the influence of span length of this system on the moment loads and fatigue lives was identified. The sliding and spinning speeds between balls and raceways which affected the performance of ball bearing evaluated. The equation to estimate the cage speed of ball bearing under moment loads was proposed. This equation had been verified by the test results of measuring of cage speed, which was useful to the prediction of ball bearing under moment loads.

Rotational Characteristics of High Precision Spindle Unit with Ball-Hydrostatic Bearing (볼-유정압 복합베어링을 갖는 고정밀 주축의 회전특성에 관한 연구)

  • 이찬홍;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.663-667
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    • 2000
  • The spindle unit is core parts in high precision machine tools. Diverse static and dynamic charateristics of spindle unit are needed for special purpose of machine tools. Specially, high damping ability may be very useful to high precision and high speed spindle unit. But commercial bearing system has very low damping value and high stiffness. In this paper, the combined bearing system with ball-hydrostatic bearing is suggested for high damping spindle unit. The suggested bearing system has 30% damping ability more than general ball bearing's. The average rotational accuracy of spindle with combined bearing in working speed is 24% better than with ball bearing. The unbalance rotating experiment in spindle show that rotating error with combined bearing is only half value of with ball bearing.

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Nonlinear Vibration Model of Ball Bearing Waviness in a Rigid Rotor Supported by Multi-Row Ball Bearing Considering Five Degrees of Freedom (다수의 각접촉 볼베어링으로 지지된 5자유도 회전계에서 볼베어링의 Waviness에 의해 발생하는 비선형진동 해석모델)

  • 정성원;장건희
    • Journal of KSNVE
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    • v.11 no.2
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    • pp.336-345
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    • 2001
  • This research presents a nonlinear model to analyze the ball bearing nitration due to the waviness in a rigid rotor supported by multi-row ball bearings. The waviness of a ball and each races is modeled by the superposition of sinusoidal function, and the position vectors of inner and outer groove radius center are defined with respect to the mass center of the rotor in order to consider five degrees of freedom of a general rotor-bearing system. The waviness of a ball bearing is introduced to these position vectors to use the Hertzian contact theory in order to calculate the elastic deflection and nonlinear contact force resulting from the waviness while the rotor has translational and angular motion. They can be determined by solving the nonlinear equations of motion with five degrees of freedom by using the Runge-Kutta-Fehlberg algorithm. Numerical results of this research are validated with those of prior researchers. The proposed model can calculate the translational displacement as well as the angular displacement of the rotor supported by the multi-row ball bearings with waviness. It also characterizes the nitration frequencies resulting from the various kinds of waviness in rolling elements, the harmonic frequencies resulting from the nonlinear load-deflection characteristics of ball bearing. and the sideband frequencies resulting from the waviness interaction.

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Ball-Bearing Selection Considering Flexibility of Shaft-Bearing System (축-베어링 시스템의 연성 특성을 고려한 볼 베어링의 선정)

  • 윤기찬;최동훈
    • Tribology and Lubricants
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    • v.16 no.1
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    • pp.39-45
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    • 2000
  • In this paper, the effects of shaft and bearing flexibilities are investigated for the accurate modeling of a shaft-bearing system supported by ball bearings. Generally, rolling bearings are modeled by simple rigid pin-joint in the mechanical design. However, they can no longer be modeled by ideal boundary conditions in the advanced applications because the rigid pin-joint model cannot satisfy the current trends of mechanical design decreasing mass and reducing volume. Consequently the flexible support model of ball bearing is investigated using the static analysis module developed by A .B. Jones and T. A. Harris. A simple two-bearing system, supported by two deep groove ball bearings and radially loaded on the shaft midway between the bearings, is utilized to validate the coupled model of shaft-bearing system. Numerical computations using the model indicate that the shaft span length, locating/floating bearing arrangements and applied bearing size are significant factors in determining the mechanical behaviors. The flexible support model of ball bearing can be escaped to over-estimate in the bearing fatigue life. The proposed simple design formulation obtained by numerical simulations can approximately predict a rate of bearing life reduction as a function of shaft span length/shaft diameter (L/d).