• 한국산학기술학회논문지
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• 제18권2호
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• pp.349-355
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• 2017

프레스금형(press dies)에 의한 굽힘가공(bending work) 이라는 것은 평평한 블랭크(blank)를 필요로 하는 각도(角度)로 굽히는 것이다. 굽힘가공을 하면 굽혀진부분(flange)과 굽혀지지 않은 부분(web)으로 구분되며, 굽힘라인(bending line) 부분에는 굽혀진 각도(bending angle)와 굽힘반지름(bending radius)이 내측과 외측으로 성형된다. 이때, 내측 굽힘반지름의 크기는 제품의 재질별로 최소치수가 제시 된다. 제시된 최소치수 보다 작게 굽히면 절단면 굽힘부위에 덧살이 발생 하거나 외측 굽힘반지름 부위에는 균열(crack)이 생긴다. 굽힘가공에서의 외측 굽힘반지름은 자연적으로 생긴다. 그래서 외측 굽힘반지름 치수를 굽힘펀치와 다이블록으로 조정하면서 필요한 치수로 굽힐수 없다. 굽힘가공에는 V-굽힘, U-굽힘, Z-굽힘, O-굽힘, P-굽힘, 에지굽힘(edge bending), 트위스트굽힘(twist bending), 크림핑(crimping) 등이 있다.이 중에서 Z-굽힘은 굽힘라인이 2개로써 블랭크의 상면(上面)과 하면(下面)에 설정하여 상향(上向)굽힘이나 하향(下向)굽힘으로 작동되는 금형을 사용한다. Z-굽힘을 크랭크굽힘(crank bending) 이라고도 한다. 이런 구조의 금형으로 Z-굽힘가공을 하면 내측반지름은 표준치수로 굽혀진다. 표준치수라는 것은 굽힘가공에서 굽힐 수 있는 최소 굽힘반지름 치수로서 굽힘펀치의 각(角)반지름(Rp)를 뜻한다. 그런데 산업현장에서는 외측 굽힘반지름 치수를 굽힘펀치와 다이블록으로 굽힐수 없는 미세한 샤프에지(sharp edge) 형상인 매우 작은 치수(R=0.2mm)를 필요로하고 있는 바, 본 논문에서는 외측 굽힘반지름 치수를 0.2mm 이하로 굽힐수 있는 Z-굽힘가공 공법을 개발 하고자 하였다.

• 소성∙가공
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• 제10권4호
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• pp.329-337
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• 2001

The finite element simulation model and the program to calculate the reverse moment have been developed to analyse the stress state and deformation of pipe bending using local induction heating with small bending radius in this study. The reverse moment that is to be applied on the bending arm to control the wall thinning ratio of the bending outside to within a particular value. Even though the demand of pipes with small bending radius is increasing in power plants and ship buildings, the welded elbows are still widely used. The bending process with or without a reverse moment acting on the bending arm has been simulated. The reverse moments calculated from the developed program are in good agreement with the finite element simulations and the experiments.

• 소성∙가공
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• 제15권2호
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• pp.126-131
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• 2006

Metallic sandwich plates are ultra-light materials not only with high strength and stiffness but also with other multifunctional physical properties. Inner dimpled shell structure can be fabricated by a piecewise sectional forming process, and then bonded with face sheets of the same material by resistance welding. Possible region for bending and limit radius of curvature are defined to compare the formability of sandwich plates. Tests have shown that sandwich plates with inner dimpled shell structure subject to bending have longer possible region for bending and smaller limit radius of curvature than other types of sandwich plates. The proposed inner dimpled shell structure is shown to have better formability of sandwich plates for bending than other types inner structures.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2003년도 하계학술대회 논문집 B
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• pp.900-902
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• 2003

Critical current($I_c$) degradation of HTS tapes after bending is one of the holiest issues in HTS development and application studies. Many people are measuring $I_c$ degradations for effect of tending radius. However even if the bending radius is larger than the breaking radius a HTS tapes can be damaged by repetitive bending, which is unavoidable in the winding processes. Therefore, We studied the $I_c$ degradation after repetitive bending, at 77K with self-field, of Bi-2223 tapes processed by "Powder-in-Tube" technique, which was made by America Superconductor Corporation(AMSC), Innova Superconductor Technology(InnoST) and Korea Electro-technology Research Institute(KERI). For each specimen $I_c$ degradation was measured various bending radius as function of repetitive bending number.

• 한국초전도저온공학회:학술대회논문집
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• 한국초전도저온공학회 2003년도 추계학술대회 논문집
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• pp.274-277
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• 2003

Critical current(Ic) degradation of HTS tapes after bending is one of the hottest issues in HTS development and application studies. Many people are measuring Ic degradations for effect of bending radius. However even if the bending radius is larger than the breaking radius a HTS tapes can be damaged by repetitive bending, which is unavoidable in the winding processes. Therefore, We studied the Ic degradation after repetitive bending. at 77K with self-field, of Bi-2223 tapes processed by "Powder-in-Tube" technique, which was made by America Superconductor Corporation(AMSC) and superconductiing tapes that strain is imposed measured critical current by temperature difference of L$N_2$ and normal temperature. Like this, critical current could measure that degradation about 1~3％ by temperature difference. These results will amount the most important basis data in power electric machine of superconductivity cable, magnet, etc that winding work is require.

• 소성∙가공
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• 제15권9호
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• pp.660-666
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• 2006

This study examined the mechanical properties and bending formability evaluation of spring strip materials(SK5 CSPH, STS 301 CSP-EH, C7701-H). The hardness test and tensile test were performed at room temperature($20^{\circ}C$) for mechanical properties. The U-bending test were carried out at various conditions of punch corner radius(Rp), ratio of punch comer radius/thickness(Rp/t) and ratio of clearance/thickness(Rp/t) and ratio of clearance/thickness(C/t) for bending formability evaluation.

• 한국광학회지
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• 제6권4호
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• pp.373-378
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• 1995

원통좌표계에서의 FD-BPM(finite difference-beam propagation method)을 이용하여 굽은 광도파로의 bending loss를 계산하였다. Bending loss를 최소화하기 위해 trench구조를 적용하였으며 다음의 세가지 측면에서 해석하였다. 1)trench구조가 없을때 곡률반경에 따른 bending loss, 2)폭과 위치가 일정한 trench구조가 있을때 곡률반경과 굴절율차에 따른 bending loss, 3)trench의 위치가 일정할 때 trench의 폭에 따른 bending loss를 계산하였다.

• 소성∙가공
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• 제16권4호
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• pp.317-322
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• 2007

In order to investigate the cause and condition of fluting in tangential bending of low carbon steel sheet, an analytic analysis, an experiment and a series of finite element analysis for bending process were done. The fluting in bended sheet was related with the yield point elongation of material. Due to the yield point elongation, unstable plastic hinge was occurred in course of bending of elastic perfectly plastic sheet. According to the analysis and computational results, lower yield point elongation than 5% was required to prevent fluting in 0.5-0.6t sheet in $15{\sim}25mm$ radius bending. The tendency of fluting occurrence was reduced as decreasing the radius of bending, increasing thickness of bended sheet, and removing irregularity in sheet and bending processes.

• 소성∙가공
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• 제18권4호
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• pp.336-341
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• 2009

Hydroformed parts have higher dimensional accuracy, structural strength, and dimensional repeatability. Particularly in the automotive industry, manufacturing of parts with complex shapes from tubular materials sometimes requires one or more pre-forming operations such as bending before the hydroforming process. The pre-bending process is an important process for the successful hydroforming in the case where the perimeter of the blank is nearly the same as that of final product. The bendability of a tube depends on the parameters such as the bending radius, welding methods, mechanical properties and hardness. Through the stainless steel tubes bent by rotary draw bending machine, this study shows the following : (1) The influence on spring back ratio variation with stress level in the welded bent tube. (2) The Cross-section ovality variation with weld seam position and bending radius. (3) The relation between elongation and thickness reduction of tension zone with weld seam position and bending radius. (4) Workability evaluation of bent stainless steel tubes through the hardness of materials and hardness increment. The results of this study may help to understanding of characteristics on bendability of stainless steel tubes.

• 한국음향학회지
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• 제23권3호
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• pp.192-196
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• 2004

스피커 댐퍼의 재질에 따른 휨강도와 기하학적 요소인 주름의 반경 및 각 주름의 곡률반경으로 탄성계수를 결정하여 실험치와 비교하였다. 그 결과 댐퍼의 탄성은 휨강도에 비례하고 원형주름의 반경에는 반비례하며 주름의 곡률반경의 제곱에 반비례함을 알 수 있었다. 또, 댐퍼의 안쪽은 주름을 작게 만들고 바깥쪽은 주름을 크게 만든 변형 댐퍼로 스피커를 제작함으로서 고음부의 감도가 증가하면서도 저음부가 강화되는 소형 스피커를 만들 수 있었다.