• Title/Summary/Keyword: calcium sulfoaluminate cement

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Review on Carbonation Curing and Thermal Stability of Calcium Sulfoaluminate Cement (칼슘설포알루미네이트 시멘트의 탄산화 양생과 열 안정성에 관한 검토)

  • Wu, Xuanru;Kunal Krishna, Das;Jang, Jeong Gook
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.53-54
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    • 2023
  • In recent decades, climate change has become an issue of global importance. The calcium sulfoaluminate (CSA) cement emits lower CO2 than the Portland cements while manufacturing. However, ettringite, which is a main hydration product of CSA cement, starts dehydrating at a temperature above 100℃, hence it may limit the CSA cement for high temperature application. Recently, an early carbonation curing of cement-based material has been extensively studied in terms of carbon neutralization. The carbonation curing of CSA cement has a potential to transform the AFt and AFm phases into calcium carbonate, and the transformation of unstable hydrates to stable hydrates can increase the resistance to elevated temperature. This review study summarizes and discusses the carbonation curing effect of CSA cement and the thermal stability of CSA cement exposed to elevated temperatures.

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Triaxial shear behavior of calcium sulfoaluminate (CSA)-treated sand under high confining pressures

  • James Innocent Ocheme;Sakiru Olarewaju Olagunju;Ruslan Khamitov;Alfrendo Satyanaga;Jong Kim;Sung-Woo Moon
    • Geomechanics and Engineering
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    • v.33 no.1
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    • pp.41-51
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    • 2023
  • Cementitious materials such as Ordinary Portland Cement (OPC), fly ash, lime, and bitumen have been employed for soil improvement over the years. However, due to the environmental concerns associated with the use of OPC, substituting OPC with calcium sulfoaluminate (CSA) cement offers good potential for ground improvement because it is more eco-friendly. Although earlier research has investigated the stabilizing effects of CSA cement-treated sand, no attempt has been made to examine soil behavior under high confining pressure. As a result, this study aimed to investigate the shear strength and mechanical behavior of CSA cement-treated sand using a consolidated drained (CD) triaxial test with high confining pressure. The microstructure of the examined sand samples was investigated using scanning electron microscopy. This study used sand with CSA cement contents of 3%, 5%, and 7% and confining pressures of 0.5, 1.0, and 1.5 MPa. It revealed that the confining pressures and CSA cement content significantly affected the stress-strain and volumetric change behavior of CSA cement-treated sand at high confining pressures.

Mineral and Compressive Strength Characteristics of Calcium Silicate and Calcium Sulfoaluminate Mixed Cement in Carbon Dioxide Atmosphere (이산화탄소 분위기에서 칼슘실리케이트와 칼슘설포알루미네이트 혼합시멘트의 광물 및 압축강도 특성)

  • Dae-geun Lee;Sun-Mok Lee;Jung-Jun Park;Ki-Yeon Moon;Kye-Hong Cho;Jin-Sang Cho
    • Resources Recycling
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    • v.32 no.6
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    • pp.10-17
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    • 2023
  • Calcium silicate cement (CSC) is an environmentally sustainable, low-carbon cement and has garnered significant attention in recent studies. However, the pre-curing step required to activate the carbon dioxide reaction and to handle the sample. This study aimed to examine the viability of extending the application of CSC without pre-curing by enhancing initial strength by mixing calcium sulfoaluminate (CSA) fast-hardening cement into CSC. The investigation assessed changes in compression strength and Q-XRD mineral characteristics concerning variations in the mixing ratio of CSC and CSA fast-hardening cement within a carbon dioxide atmosphere. The compressive strength results indicated that the 3-day and 7-day strengths were 14.18 MPa and 22.98 MPa, respectively, under the 50% CSC condition, meeting the type 1 cement KS standard. Mineral characteristics analysis revealed an increase in calcite mineral, a byproduct of the carbon dioxide reaction, contributing to strength enhancement. Even after seven days, substantial quantities of unreacted rankinitene and pseudowollastonite were observed, as well as dicalcium silicate and yeelimite, which are hydrated minerals. This observation was confirmed the possibility of strength improvement after 7 days.

Synthesis of Calcium sulfoaluminate Usng Industrial By-products and Wastes (산업 부산물을 이용한 칼슘설포알루미네이트의 합성)

  • 문정호;이범재;노재성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.888-893
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    • 1998
  • Calcium sulfoaluminate, $C_4$A$_3$$\bar{S}$, was prepared for reutilizing industrial by-products, such as II-CaSO$_4$, Al(OH), CaF$_2$ and cement sludge wastes. Mixed powder was fired at 1,15$0^{\circ}C$. $C_4$A$_3$$\bar{S}$ clinkers fired at 1,15$0^{\circ}C$ were analyzed by SEM and XRD. Also were added in cement paste and mortar and characterized as setting time, flow values and compressive strength. $C_4$A$_3$$\bar{S}$ could be found in the X-ray diffraction pattern. The setting time of cement pastes added clinkers fired at 1,15$0^{\circ}C$ was shorter than that of ordinary portland cement. Also the compressive strengths of the cement mortar added clinkers was higher than those of ordinary portland cement.

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Pore Structure of Calcium Sulfoaluminate Paste and Durability of Concrete in Freeze-Thaw Environment

  • de Bruyn, Kyle;Bescher, Eric;Ramseyer, Chris;Hong, Seongwon;Kang, Thomas H.K.
    • International Journal of Concrete Structures and Materials
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    • v.11 no.1
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    • pp.59-68
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    • 2017
  • Mercury intrusion and nitrogen sorption porosimetry were employed to investigate the pore structure of calcium sulfoaluminate ($C{\bar{S}}A$) and portland cement pastes with cement-to-water ratio (w/c) of 0.40, 0.50, and 0.60. A unimodal distribution of pore size was drawn for $C{\bar{S}}A$ cement pastes, whereas a bimodal distribution was established for the portland cement pastes through analysis of mercury intrusion porosimetry. For the experimental results generated by nitrogen sorption porosimetry, the $C{\bar{S}}A$ cement pastes have a smaller and coarser pore volume than cement paste samples under the same w/c condition. The relative dynamic modulus and percentage weight loss were used for investigation of the concrete durability in freeze-thaw condition. When coarse aggregate with good freeze-thaw durability was mixed, air entrained portland cement concrete has the same durability in terms of relative dynamic modulus as $C{\bar{S}}A$ cement concrete in a freeze-thaw environment. The $C{\bar{S}}A$ cement concrete with poor performance of durability in a freeze-thaw environment demonstrates the improved durability by 300 % over portland cement concrete. The $C{\bar{S}}A$ concrete with good performance aggregate also exhibits less surface scaling in a freeze-thaw environment, losing 11 % less mass after 297 cycles.

Sustainable use of OPC-CSA blend for artificial cementation of sand: A dosage optimization study

  • Subramanian, Sathya;Tee, Wei Zhong;Moon, Juhyuk;Ku, Taeseo
    • Geomechanics and Engineering
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    • v.31 no.4
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    • pp.409-422
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    • 2022
  • The use of calcium sulfoaluminate (CSA) cement as a rapid-hardening cement admixture or eco-friendly alternate for ordinary Portland cement (OPC) has been attempted over the years, but the cost of CSA cement and availability of suitable aluminium resource prevent its wide practical application. To propose an effective ground improvement design in sandy soil, this study aims at blending a certain percentage of CSA with OPC to find an optimum blend that would have fast-setting behavior with a lower carbon footprint than OPC without compromising the mechanical properties of the cemented sand. Compared to the 100% CSA case, initial speed of strength development of blended cement is relatively low as it is mixed with OPC. It is found that 80% OPC and 20% CSA blend has low initial strength but eventually produces equivalent ultimate strength (28 days curing) to that of CSA treated sand. The specific OPC-CSA blend (80:20) exhibits significantly higher strength gain than using pure OPC, thus allowing effective geotechnical designs for sustainable and controlled ground improvement. Further parametric studies were conducted for the blended cement under various curing conditions, cement contents, and curing times. Wet-cured cement treated sand had 33% lower strength than that of dry-cured samples, while the stiffness of wet-cured samples was 25% lower than that of dry-cured samples.

Analysis of Characteristics of Slurry and Thermal Insulation Materials Using Hauyne Cement

  • Kim, Tae Yeon;Jo, Ki Sic;Chu, Yong Sik
    • Journal of the Korean Ceramic Society
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    • v.56 no.5
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    • pp.468-473
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    • 2019
  • This study focused on manufacturing an inorganic insulation material set with various amounts of calcium-sulfoaluminate (CSA) (hauyne) content for enhancing both workability (demolding, handling) and the high thermal insulating property. To carry out the experiment, the amounts of CSA utilized were 5%, 10%, 15%, and 20%, with anhydrous gypsum added in equal proportion to produce a stable formation. As the content of CSA increased, a sinking phenomenon occurred because of the hydration reaction from the slurry, so it was difficult to utilize a retarder normally used in the cement manufacturing process. However, an RCOOM surfactant was able to solve the local clumping problem from cement and CSA and obtain a rapid retarding effect, so it was included in this process at 0.3%. Furthermore, the cement fineness was not 7000 ㎠/g but rather 3300 ~ 4000 ㎠/g to prevent a rapid temperature increase in the slurry. The specific gravity of the sample manufactured with 20% CSA was approximately 0.11 g/㎤, and its thermal conductivity was 0.041 W/m·K, providing an excellent insulating property.

Physicochemical properties and autogenous healing performance of ternary blended binders composed of OPC-BFS-CSA clinker

  • H.N. Yoon;Joonho Seo;Naru Kim;H.M. Son;H.K. Lee
    • Advances in concrete construction
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    • v.15 no.1
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    • pp.11-22
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    • 2023
  • Autogenous healing of concrete can be helpful in structural maintenance by healing cracks using a healing material created by the precipitation of calcite and by the hydration of unhydrated binder around the cracks. Against this backdrop, this study investigated the physicochemical properties and autogenous healing performance of ternary blended binder composed of ordinary Portland cement (OPC), blast furnace slag (BFS), and calcium sulfoaluminate (CSA) clinker. Ternary blended binders with various contents of OPC-BFS-CSA clinker were prepared, and their physicochemical properties and autogenous healing performances were examined using various analytical techniques and visually observed using a microscope. The obtained results indicated that increase in the BFS content accompanied the increased the amount of unreacted BFS even after 28 days of curing and had a positive effect on the autogenous healing performance due to its latent hydration. However, replacing the CSA clinker did not increase the autogenous healing performance owing to an insufficient sulfate source for the formation of ettringite. The main precipitates around the cracks were calcite, C-S-H. Other hydration products such as portlandite, monosulfate, and ettringite, which were not found in the Raman and scanning electron microscope analyses.

On the Rapid Hardening Cement (II) (초속경시멘트 제조에 관한 연구(제2보 수화반응))

  • 한기성;최상흘;한상목;서일영
    • Journal of the Korean Ceramic Society
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    • v.12 no.4
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    • pp.3-8
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    • 1975
  • Hydration processes of the rapid hardening cement clinkers, which were synthesized from domestic alunite for major alumina source, limestone, kaolin and fluorite, were investigated by means of x-ray diffraction analysis, thermal analysis and microscopic observation etc. The clinkers were composed mainly of alite, calcium fluroaluminate (C11A7.CaF2) minerals. While the hydratio processes of the clinkers are altered by concentration of SO3 in the paste, calcium aluminate hydrates such as C4AH13, CAH10 and calcium monosulfate hydrate (C3A.CaSO4.12H2O) are formed at first and then some of them are transformed into ettringite(C3A.3CaSO4.32H2O) within 30~60 min. when the concentration of SO3 in the paste are enough. However the formed ettringite are changed slowly into calcium monosulfate hydrate as the concentration of SO3 become lowered, and the paste is hardened with these close-packed minerals. When the content of SO3 in clinker is so enough, calcium sulfoaluminate hydrates are found without any addition of anhydrite or hemi-hydrite.

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