• Title/Summary/Keyword: composite aircraft

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On the Design and Test for the 150 Gallon Composite External Fuel Tank (150갤런 복합재 외부연료탱크 설계 및 시험평가)

  • Chang, Inki;Kim, Changyoung
    • Journal of Aerospace System Engineering
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    • v.1 no.4
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    • pp.22-27
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    • 2007
  • The 150 gal Ion EFT(External Fuel Tank) used to enlarge the aircraft operation range was adopted an import equipment in T-50 FSD phase. But in Production phase the EFT was planed to develop for the stable ILS(Integrated Logistics Support) and technical ability improvement by using the composite materials. The design for configuration and fuel system is intended to maintain compatibility with aircraft systems and the development test is performed on component, assembly and aircraft. This study is conducted to provide the technology of design and test for the 150 gallon composite EFT in LRU level. The test results show that the composite EFT is satisfied with structural, functional and environment requirements which are described in specification.

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Investigation of Tensile Strain Rate Effects on Composite Material for Aircraft Structural Survivability Assessment (항공기 구조생존성 평가를 위한 복합재의 변형률 속도 영향성 분석)

  • Seo, Bo-hwi
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.106-111
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    • 2018
  • Hydrodynamic ram phenomenon could be generated by external threats such as impact and blast in the aircraft. High strain rate deformation caused by the hydrodynamic ram phenomenon is one of the main factors to influence structural survivability. Mechanical properties of composite structure change rapidly under conditions of high strain rate. Therefore, it is necessary to experimentally investigate the influence of strain rates for aircraft structural survivability. In this paper, tensile tests of composite material were conducted for low and high strain rates to investigate the influence of the various strain rates. Tensile modulus increases more compared to tensile strength at high strain rate under hydrodynamic ram condition. Regression analysis was conducted to predict tensile modulus at various strain rates because it is one of the main damaging factors for composite structures under high strain rate conditions. Also, the mechanical properties of composite materials were acquired and analyzed under high strain rate conditions. It is hypothesized that the results from this study would be used for designing aircraft composite structures and evaluation considering structural survivability.

Damage propagation for aircraft structural analysis of composite materials

  • Hung, C.C.;Nguyen, T.
    • Advances in aircraft and spacecraft science
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    • v.9 no.2
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    • pp.149-167
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    • 2022
  • A Modified fuzzy mechanical control of large-scale multiple time delayed dynamic systems in states is considered in this paper. To do this, at the first level, a two-step strategy is proposed to divide a large system into several interconnected subsystems. And we focus on the damage propagation for aircraft structural analysis of composite materials. As a modified fuzzy control command, the next was received as feedback theory based on the energetic function and the LMI optimal stability criteria which allow researchers to solve this problem and have the whole system in asymptotically stability. And we focus on the results which shows the high effective by the proposed theory utilized for damage propagation for aircraft structural analysis of composite materials.

Flutter Analysis of Small Aircraft using Full Airframe Dynamic FE Model (전기체 동적 유한요소 모델을 이용한 소형항공기 플러터 해석)

  • Lee, Sang-Wook;Paek, Seung-Kil;Kim, Sung-Chan;Hwang, In-Hee
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.424-429
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    • 2008
  • Aircraft flutter analysis model consists of dynamic FE model and aerodynamic model. Dynamic FE model is composed of stiffness and mass model, and is used for the prediction of normal mode characteristics of the structure. Since aircraft flutter analysis is normally performed in the modal domain, dynamic FE model shall be constructed to describe the modal characteristics of the structure with sufficient accuracy. In this study, dynamic FE modeling method was described using full airframe FE model and structural and system weight data for aircraft flutter analysis. In addition, full airframe dynamic FE model for composite small aircraft was constituted for normal mode and flutter analysis, and the mass modeling results were compared with the target weight data to validate the mass modeling method proposed. Finally, full airframe flutter analysis of composite small aircraft was performed with the dynamic FE model and the aerodynamic model composed.

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Full composites hydrogen fuel cells unmanned aerial vehicle with telescopic boom

  • Carrera, E.;Verrastro, M.;Boretti, Alberto
    • Advances in aircraft and spacecraft science
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    • v.9 no.1
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    • pp.17-37
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    • 2022
  • This paper discusses an improved unmanned aerial vehicle, UAV, configuration characterized by telescopic booms to optimize the flight mechanics and fuel consumption of the aircraft at various loading/flight conditions.The starting point consists of a full-composite smaller UAV which was derived by a general aviation ultralight motorized aircraft ULM. The present design, named ToBoFlex, extends the two-booms configuration to a three tons aircraft. To adapt the design to needs relevant to different applications, new solutions were proposed in aerodynamic fields and materials and structural areas. Different structural solutions were reported. To optimize aircraft endurance, the innovative concept of Telescopic Tail Boom was considered along with two different tails architecture. A new structural configuration of the fuselage was proposed. Further consideration of hydrogen fuel cell electric propulsion is now being studied in collaboration between the Polytechnic of Turin and Prince Mohammad Bin Fahd University which could be the starting point of future investigations.

Development and Assessment of Crashworthy Composite Subfloor for Rotorcrafts (회전익 항공기용 복합재 내추락 하부동체 구조 개발 및 검증)

  • Park, Ill Kyung;Lim, Joo Sup;Kim, Sung Joon;Kim, Tae-Uk
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.1
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    • pp.18-31
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    • 2018
  • Rotorcrafts have more severe crashworthiness conditions than fixed wing aircraft owing to VTOL and hovering. Recently, with the increasing demand for highly efficient transportation system, application of composite materials to aircraft structures is increasing. However, due to the characteristics of composite materials that are susceptible to impact and crash, demand to prove the crashworthiness of composite structures is also increasing. The purpose of present study is to derive the structural concept of composite subfloor for rotorcrafts and verify it. In order to design a crashworthy composite subfloor, the conceptual design of the testbed helicopter for the demonstration and the derivation of energy absorbing requirement were carried out, and the composite energy absorber was designed and verified. Finally, the testbed for the demonstration of a crashworthy composite structure was fabricated, and performed free drop test. It was confirmed that the test results meet the criteria for ensuring occupant survivability.

Impact force and acoustic analysis on composite plates with in-plane loading (면내하중을 받는 복합적층판에 대한 충격하중 및 음향 해석)

  • Kim, Sung-Joon;Park, Ill-Kyung;Ahn, Seok-Min
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.244-249
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    • 2011
  • The potential hazards resulting from a low-velocity impact (bird-strike, tool drop, runway debris, etc.) on aircraft structures, such as engine nacelle or a leading edges, has been a long-term concern to the aircraft industry. Certification authorities require that exposed aircraft components must be tested to prove their capability to withstand low-velocity impact without suffering critical damage. In most of the past research studies unloaded specimens have been used for impact tests, however, in reality it is much more likely that a composite structure is exposed to a certain stress state when it is being impacted, which can have a significant effect on the impact performance. And the radiated impact sound induced by impact is analyzed for the damage detection evaluation. In this study, an investigation was undertaken to evaluate the effect in-plane loading on the impact force and sound of composite laminates numerically.

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Nondestructive Evaluation and Microfailure Modes of Single Fibers/Cement Composites using Electro-Micromechanical Technique and Acoustic Emission (Electro-Micromechanical 시험법과 음향방출을 이용한 단섬유시멘트복합재료의 미세파괴구조와 비파괴적 평가)

  • Lee, Sang-Il;Kim, Jin-Won;Park, Joung-Man;Yoon, Dong-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.258-262
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    • 2001
  • The contact resistivity was correlated with IFSS and microfailure modes in conductive fiber/cement composites electro-pullout and AE. As IFSS increased, the number of AE signals increased and the contact resistivity increased latter to the infinity. In dual matrix composite (DMC) test and AE, the number of signals with high amplitude and energy in g]ass fiber composite is significantly larger than that of no-fiber composite. Many vertical and diagonal cracks were observed in glass fiber and no-fiber composite under tensile test, respectively. Electro-micromechanical technique and AE can be used efficiently for sensitive nondestructive (NDT) evaluation and to detect microfailure mechanisms in various conductive fibers reinforced brittle and nontransparent cement composites.

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Numerical Study of Aircraft Winglet Mold Manufacturing using Flexible Forming (가변성형기술을 활용한 항공기 윙렛용 몰드 제작에 관한 수치적 연구)

  • Park, J.W.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.23 no.8
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    • pp.482-488
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    • 2014
  • Flexible forming technology has advantages in sheet metal forming, because it can be implemented to produce various shaped molds using a single apparatus. Due to this advantage, it is possible to apply it to the manufacture of an aircraft winglet mold. Presently, most aircraft winglets are manufactured from composite materials. Therefore, the mold for the curing process is an essential element in the fabrication of such composite materials. Compared to conventional mold forming, flexible forming has some advantages such as reduced manufacturing cost and uniformity of mold thickness. If the thickness of the mold is consistent, then the heat transfer will occur uniformly during the curing process leading to improved formability of the composite material. In the current study, numerical simulations were performed to investigate the possibility of flexible forming for manufacturing of the winglet mold. In order to match the size of the actual product, the shape of objective surface was divided to fit the dimensions of the apparatus. The results from the numerical simulations are compared with the objective surface to verify the accuracy. In conclusion, the current study confirms the feasibility and the potential to manufacture winglet molds by flexible forming.

Basic Design of Composite Wing Box for Light Aircraft (소형 항공기 복합재 주익 구조의 기본 설계)

  • Park, Sang-Yoon;Doh, Hyun-Il;Hwang, Myoung-Sin;Eun, Hee-Bong;Choi, Won-Jong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.3
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    • pp.74-81
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    • 2004
  • In this study preliminary structural design has been performed to develop an all composite wing box for experimental aircraft(classified in FAR Part 21). Considerations on composite materials and their manufacturing process were taken into account throughout the design phase. Aerodynamic loads were estimated by using Shrenk method(NACA TM No 948) and FAR Part 23 Appendix A. The structural layout has been determined to carry effectively the critical loads and to maximize the benefit of composite structure. Maximum strain failure allowable and first ply failure criteria were applied for the sizing of major structural members. Finally, the designed composite wing box structure is presented in the form of drawings, which include material specifications, stacking sequences and joint design.