• Title/Summary/Keyword: composite layer

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Formation of TiC Composite Layer on Ductile Iron by Laser Surface Modification (레이저 처리에 의한 구상흑연주철의 TiC 복합화에 관한 연구)

  • Kim, Woo-Yeol;Park, Heung-Il
    • Journal of Korea Foundry Society
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    • v.18 no.6
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    • pp.593-603
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    • 1998
  • Commercial ductile iron was coated with titanium and aluminum powders by low pressure plasma spraying and then irradiated with a $CO_2$ laser to produce anti-corrosive TiC composite layer. TiC carbides were precipitated homogeneously in a laser alloyed layer by in-situ reaction between carbon existed in the base metal and titanium with thermal sprayed coating. The formation of gas pores and brittle limited mixing zone with ledeburite microstructure in TiC composite layer were surpressed by the complementary alloying of aluminum. The hardness of TiC composite layer obtained by addition of titanium and aluminum was between 600 and 660 Hv, which was three times as high as the hardness of ferritic ductile iron. From the results of isothermal oxidation at 1123k for 24 hours in air, high temperature oxidation resistance of the TiC composite layer with aluminum was improved and doubled when compared with the TiC composite layer without aluminum.

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Improvement of Wear Resistance of Aluminum by Metal-Ceramic Particle Composite Layer (알루미늄표면에 금속-세라믹입자 복합첨가에 의한 내마모성개선)

  • ;;;中田一博;松田福久
    • Journal of Welding and Joining
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    • v.15 no.6
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    • pp.96-104
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    • 1997
  • The present study was aimed to correlate the microstructure and the hardness as well as the wear resistance of the metal-ceramic particulated composite layer on the pure Al plate. The composite layers were constructed by the addition of TiC particles on the surface of Al-Cu alloyed layers by PTA overlaying process. Initially, the Al-Cu alloyed layers were achieved by the deposition of Al-(25 ~ 48%) Cu alloys on the pure Al plate by TIG process. It was revealed that TiC particles were uniformly dispersed without any reaction with matrix in the composite layer. The volume fraction of TiC particles (TiC V F) increased from 12% to 55% with increasing the number of pass of composite layer. Hardnesses of (Al-48%Cu + TiC (3&4layers)) composite layer were Hv450 and Hv560, respectively, due to the increase of TiC V/F. Hardnesses of (Al-Cu + TiC) composite layers decreased gradually with insreasing temperature from 100$^{\circ}$C to 400$^{\circ}$C, and hardnesses at 400$^{\circ}$C were then reached to 1/5 - 1/10 of room temperature hardness depending on the construction of composite layers. The Specific wear of (Al + Tic) layer and Al-48%Cu alloyed layer decreased to 1/10 of the of pure Al, while the specific wear of (Al-48%Cu + TiC (4 layers)) composite layer exhibited 1/15 of that of steel such as SS400 and STS304.

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Two-Layered Microwave Absorber of Ferrite and Carbon Fiber Composite Substrate

  • Han-Shin Cho;Sung-Soo Kim
    • Journal of Magnetics
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    • v.3 no.2
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    • pp.64-67
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    • 1998
  • Microwave absorbing properties of ferrite-epoxy composite (absorbing layer) attached on the carbon fiber polymer composite (reflective substrate) are analyzed on the basis of wave propagation theory. A modified equation for wave-impedance-matching at the front surface of absorbing layer including the effect of electrical properties of the quasi-conducting substrate is proposed. Based on this analysis, the frequency and layer dimension that produce zero-reflection can be estimated from the intrinsic material properties of the obsorbing layer and the substrate. It is demonstrated that the microwave reflectivity of carbon fiber composite has a strong influence on the microwave absorbance of front magnetic layer.

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Design Optimization of Blast Resistant CFRP-steel Composite Structure Based on Reliability Analysis (신뢰성 해석에 의한 내폭 CFRP-steel 복합구조의 최적화 설계)

  • Kim, Jung Joong;Noh, Hyuk-Chun
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.4
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    • pp.10-16
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    • 2012
  • This study presents the effectiveness of a composite structure at improving blast resistance. The proposed composite structure consists of carbon fiber reinforced polymer (CFRP) and steel layers. While CFRP layer is used for blast energy reflection due to its high strength, steel layer is used for blast energy absorption due to its high ductility. A dynamic model is used to simulate the elastoplastic behavior of the proposed composite structure subject to blast load. Considering the magnitude variations of a blast event, the probability of failure of each layer is evaluated using reliability analysis. By assigning design probability of failure of each layer in the composite structure, the thickness of layers is optimized. A case study for the design of CFRP-steel composite structure subjected to an uncertain blast event is also presented.

Optimization of Microwave Absorbing Performance in Polymer Matrix Composite Laminate (고분자 기기 복합재료 적층판의 전자파 흡수 최적화)

  • 김진봉;김태욱
    • Composites Research
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    • v.14 no.6
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    • pp.38-46
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    • 2001
  • In this study, An optimization code that can design microwave absorbing composite laminates is developed, and 3-layered microwave absorbing composite laminates are developed by optimizing the thickness of each layer. The layers are 3 different composite laminates. Many variables including lay-up angles of electromagnetically orthotropic composite layer can be considered in this code. The developed laminate is composed of an impedance matching layer of glass/epoxy fabric laminate, a glass/epoxy fabric laminate layer containing aluminum filler and carbon/epoxy fabric laminate layer. Permittivities of the materials are obtained using a network analyzer and a coaxial air line.

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Thermal Deformation and Residual Stress Analysis of Lightweight Piezo-composite Curved Actuator (복합재료와 압전재료로 구성된 곡면형 작동기의 열변형 및 잔류응력 해석)

  • 정재한;박기훈;박훈철;윤광준
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.126-129
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    • 2001
  • LIPCA (LIghtweight Piezo-composite Curved Actuator) is an actuator device which is lighter than other conventional piezoelectric ceramic type actuator. LIPCA is composed of a piezoelectric ceramic layer and fiber reinforced light composite layers, typically a PZT ceramic layer is sandwiched by a top fiber layer with low CTE (coefficient of thermal expansion) and base layers with high CTE. LIPCA has curved shape like a typical THUNDER (thin-layer composite unimorph feroelectric driver and sensor), but it is lighter an than THUNDER. Since the curved shape of LIPCA is from the thermal deformation during the manufacturing process of unsymmetrically laminated lay-up structure, an analysis for the thermal deformation and residual stresses induced during the manufacturing process is very important for an optimal design to increase the performance of LIPCA. To investigate the thermal deformation behavior and the induced residual stresses of LIPCA at room temperature, the curvatures of LIPCA were measured and compared with those predicted from the analysis using the classical lamination theory. A methodology is being studied to find an optimal stacking sequence and geometry of LIPCA to have larger specific actuating displacement and higher force. The residual stresses induced during the cooling process of the piezo-composite actuators have been calculated. A lay-up geometry for the PZT ceramic layer to have compression stress in the geometrical principal direction has been designed.

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Structural Evaluation of Glass-fiber Reinforced 3-Layer Polymer Composite Pipe (GFRP 보강 폴리머 모르터 3중복합관의 구조적 특성)

  • Yeon, Kyu-Seok;Kwon, Yoon-Hwan;Ryu, Keun-Woo;Jin, Nan-Ji
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.147-151
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    • 2001
  • This study was performed to evaluate the internal and external factors affecting external strength of the 3-layer polymer composite pipes made of polymer mortar and fiber-glass reinforced plastic. Twenty four sandwich type 3-layer polymer composite pipes were made of polymer mortar and fiber-glass reinforced plastic by centrifugal method. The objective of this study was to evaluate the effects the of polymer mortar thickness for and core fiber-glass contents per unit area on external strength of 3-layer polymer composite pipes. For the more economical and practical design of 3-layer polymer composite pipe, further study should be done for the various polymer mortar, fiber-glass and different ratio of the inside/outside FRP thickness.

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Preparation and Performance of Composite Membrane Prepared by Layer-by-Layer Coating Method (Layer-by-Layer 코팅법을 적용한 복합막 제조와 투과성능 평가)

  • Jeon, Yi Seul;Rhim, Ji Won
    • Membrane Journal
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    • v.25 no.6
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    • pp.538-546
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    • 2015
  • In this study, composite membrane is prepared by Layer-by-Layer method using hydrophobic polymer as a coating material on the polysulfone support. The existence of coating layer on the surface and cross section was confirmed by the scanning electronic microscopy. The flux and rejection of the resulting membranes were characterized using 100 ppm NaCl feed solution. PVSA, PEI, PAA, PSSA, PSSA_MA were used as a coating polymer in this study. The composite membrane prepared by using 8,000 ppm PAA solution (Ion strength = 0.35, Coating time = 3 min) and 10,000 ppm PEI solution (Coating time = 4 min). As a result, PAA-PEI composite membrane showed flux of 101 LMH and salt rejection of 66.7%. The composite membrane showed the comparable performance as good as NE 4040-70 (Flux = 30 LMH, Rejection = 40~70%) model produced by Toray Chemical co.

Optimal Design for CNG Composite Vessel Using Coupled Model with Liner and Composite Layer (복합모델을 이용한 CNG 복합재 압력용기 최적설계)

  • Bae, Jun-Ho;Lee, Hyun-Woo;Kim, Moon-Saeng;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.9
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    • pp.1012-1019
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    • 2012
  • In this study, CNG composite vessel is analyzed by using coupled model with liner and composite layer. For the coupled model, a method using theoretical analysis and FEA is suggested: elastic solution for laminated tube is used for theoretical analysis of the composite vessel, FEA is performed to the model of CNG composite vessel in actual conditions. On the basis of these results, optimal thickness and winding angle of the composite layer considering the material properties and thickness of the liner are determined. The results of theoretical analysis and FEA are compared with those carried out in previous studies for verifying the suggested analysis method.

Comparison of light-transmittance in dental tissues and dental composite restorations using incremental layering build-up with varying enamel resin layer thickness

  • Rocha Maia, Rodrigo;Oliveira, Dayane;D'Antonio, Tracy;Qian, Fang;Skif, Frederick
    • Restorative Dentistry and Endodontics
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    • v.43 no.2
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    • pp.22.1-22.9
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    • 2018
  • Objectives: To evaluate and compare light-transmittance in dental tissues and dental composite restorations using the incremental double-layer technique with varying layer thickness. Materials and Methods: B1-colored natural teeth slabs were compared to dental restoration build-ups with A2D and B1E-colored nanofilled, supra-nanofilled, microfilled, and microhybrid composites. The enamel layer varied from 0.3, 0.5, or 1.2 mm thick, and the dentin layer was varied to provide a standardized 3.7 mm overall sample thickness (n = 10). All increments were light-cured to $16J/cm^2$ with a multi-wave LED (Valo, Ultradent). Using a spectrophotometer, the samples were irradiated by an RGB laser beam. A voltmeter recorded the light output signal to calculate the light-transmittance through the specimens. The data were analyzed using 1-way analysis of variance followed by the post hoc Tukey's test (p = 0.05). Results: Mean light-transmittance observed at thicker final layers of enamel were significantly lower than those observed at thinner final layers. Within 1.2 mm final enamel resin layer (FERL) thickness, all composites were similar to the dental tissues, with exception of the nanofilled composite. However, within 0.5 mm FERL thickness, only the suprananofilled composite showed no difference from the dental tissues. Within 0.3 mm FERL thickness, none of the composites were similar to the dental tissues. Conclusions: The supra-nanofilled composite had the most similar light-transmittance pattern when compared to the natural teeth. However, for other composites, thicker FERL have a greater chance to match the light-transmittance of natural dental tissues.