• Transactions of Materials Processing
• /
• v.15 no.3 s.84
• /
• pp.183-188
• /
• 2006

Heat transfer coefficients have great influence on finite element analysis results in elevated temperature forging processes. Experimentally calculated contact heat transfer coefficient is not suitable for one-time finite element analysis because analyzed temperature will be appeared to be too low. To get contact heat transfer coefficient for one-time finite element analysis, tool temperature in operation was measured with thermocouple and repeated finite element analysis was performed with experimentally calculated contact and cooling heat transfer coefficient. Surface temperature of active tool was obtained comparing measurement and analysis results. Contact heat transfer coefficient for one-time finite element analysis was achieved analyzing surface temperature between repeated finite element analysis and one-time finite element analysis results.

• Journal of the Korean Society for Precision Engineering
• /
• v.20 no.12
• /
• pp.148-158
• /
• 2003

In this paper, efficient and accurate contact search algorithm is proposed for the contact problems by the finite element method. A slave node and a maser contact segment is defined using the side of a finite element on the contact surface. The specific goal is to develop techniques of reducing the nonsmoothness of the contact interactions arising from the finite element discretization of the contact surface. Contact detection is accomplished by monitoring the territory of the slave nodes throughout the calculation for possible penetration of a master surface. To establish the validity of the proposed algorithm, some different process and geometries examples were simulated. Efforts are focused on the error rate that is based on the penetrated area through the simulations fur large deformation with contact surface between deformable bodies. A proposed algorithm offers improvements in contact detection from the simulation results.

• Transactions of Materials Processing
• /
• v.12 no.1
• /
• pp.26-33
• /
• 2003

This paper is concerned with the numerical analysis of frictional contact problems in axisymmetric bodies using the rigid-plastic finite element method. A contact finite element method, based on a penalty function, are derived from variational formulations. The contact boundary condition between two deformable bodies is prescribed by the proposed algorithm. The program which can handle frictional contact problem is developed by using pre-existing rigid-plastic finite element code. Some examples used in this paper illustrate the effectiveness of the proposed formulations and algorithms. Efforts focus on the deformation patterns, contact force, and velocity gradient through the various simulations.

• Structural Engineering and Mechanics
• /
• v.36 no.1
• /
• pp.95-110
• /
• 2010

Two-dimensional elastic contact problems, including normal, tangential, and rolling contacts, are treated with the finite element method in this study. Stress boundary conditions and kinematic conditions are transformed into multiple point constraints for nodal displacements in the finite element method. Upon imposing these constraints into the finite element system equations, the calculated nodal stresses and nodal displacements satisfy stress and displacement contact conditions exactly. Frictional and frictionless contacts between elastically identical as well as elastically dissimilar materials are treated in this study. The contact lengths, sizes of slip and stick regions, the normal and the shear stresses can be found.

• Tribology and Lubricants
• /
• v.18 no.4
• /
• pp.249-254
• /
• 2002

Adhesive contact characteristics of torus-shaped bumps were analyzed using the finite element technique considering the adhesive force. Analyses focused on the effect of rim and bump radii on the adhesive contact behavior such as the jump-to-contact behavior, adhesion hysteresis, pull-off forces, contact region and pressure, and surface and subsurface stresses. Analysis results in the absence of adhesive force were also included to examine the effect of adhesive force. The applicability of torus-shaped bumps to the MEMS structure for reduction of friction is discussed.

• Structural Engineering and Mechanics
• /
• v.54 no.4
• /
• pp.607-622
• /
• 2015

This paper presents a comparative study of analytical method and finite element method (FEM) for analysis of a continuous contact problem. The problem consists of two elastic layers loaded by means of a rigid circular punch and resting on semi-infinite plane. It is assumed that all surfaces are frictionless and only compressive normal tractions can be transmitted through the contact areas. Firstly, analytical solution of the problem is obtained by using theory of elasticity and integral transform techniques. Then, finite element model of the problem is constituted using ANSYS software and the two dimensional analysis of the problem is carried out. The contact stresses under rigid circular punch, the contact areas, normal stresses along the axis of symmetry are obtained for both solutions. The results show that contact stresses and the normal stresses obtained from finite element method (FEM) provide boundary conditions of the problem as well as analytical results. Also, the contact areas obtained from finite element method are very close to results obtained from analytical method; disagree by 0.03-1.61%. Finally, it can be said that there is a good agreement between two methods.

• Tribology and Lubricants
• /
• v.30 no.4
• /
• pp.205-211
• /
• 2014

Recent studies emphasize the importance of pivot stiffness in the analysis of tilting pad bearings (TPBs). The present paper develops a finite element model of the pad pivot and compares the predicted pivot stiffness to the results of Hertzian contact model calculations. Specifically, a finite element analysis generates tetrahedral mesh models with ~40,000 nodes for a ball-socket pivot and ~50,000 nodes for a rocker-back pivot. These models assume a frictionless boundary condition in the contact area. Increasing the applied loads on the pad in conjunction with increasing time steps ensures rapid convergence during the nonlinear numerical analysis. Predictions are performed using the developed finite element model for increasing the differential diameters between the pad pivot (or ball) and the bearing housing (or socket). The predictions show that the pivot contact area increases with decreasing differential diameters and increasing applied loads. Further, the maximum deformation occurring at the pivot center increases with increasing differential diameters and increasing applied loads. The pivot stiffness increases nonlinearly with decreasing differential diameters and increasing applied loads. Comparisons of results of the developed finite element model to those of Hertzian contact model calculations assuming a small contact area show that the latter model underestimates the pivot stiffnesses predicted by the finite element models of the ball-socket and rocker-back pivots, particularly for small differential diameters. This result implies the need for cautionduring the design of pivot stiffness by the Hertzian contact model.

• Proceedings of the KSME Conference
• /
• 2003.11a
• /
• pp.1286-1290
• /
• 2003

This paper presents a newly implemented parallel finite element procedure for contact-impact problems. Three sub-algorithms are includes in the proposed parallel contact-impact procedure, such as a parallel Belytschko-Lin-Tsay (BLT) shell element generation, a parallel explicit time integration scheme, and a parallel contact search algorithm based on the master slave slide-line algorithm. The underlying focus of the algorithms is on its effectiveness and efficiency for inclusion in future finite element systems on parallel computers. Throughout this research, a prototype code, named GT-PARADYN, is developed on the IBM SP2, a distributed-memory computer. Some numerical examples are provided to demonstrate the timing results of the procedure, discussing the accuracy and efficiency of the code.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.11
• /
• pp.2436-2441
• /
• 2002

Finite element technique considering adhesive forces is proposed and applied to analyze the behavior of elastic hemispherical asperity adhesively contacting the plane surface of semi -infinite rigid body. It is demonstrated that the finite element model simulates interfacial phenomena such as jump -to-contact and adhesion hysteresis that cannot be simulated with the currently available adhesive contact continuum models. This simulation aiso provides valuable information on contact pressure, contact region and stress distributions. This technique is anticipated to be utilized in designing a low-adhesion surface profile for MEMS/NEMS applications since various contact geometries can be analyzed with this technique.

• Structural Engineering and Mechanics
• /
• v.43 no.4
• /
• pp.439-448
• /
• 2012

This paper investigates the load sharing of double circular arc helical gears considering the influence of assembly errors. Based on a load sharing formulae, a three-dimensional finite element tooth contact analysis (TCA) is implemented with commercial software package ANSYS. The finite element grid for the double circular arc gear contact model is automatically generated by using the APDL (ANSYS Parameter Design Language) embedded in ANSYS. The realistic rotation of gears is achieved by using a coupling degree-of-freedom method. Numerical simulations are carried out to exemplify the proposed approach. The distribution of contact stress and bending stress under specific loading conditions are computed and compared with those obtained from Hertz contact theory and empirical formulae to demonstrate the efficiency of the proposed load sharing calculation formulae and TCA approach.