• Title/Summary/Keyword: deoxidation

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Morphology of the Inclusion as the Al Deoxidation Product of Molten Iron (용융철에서 알루미늄 탈산 생성 개재물의 형상)

  • Lee, Bong-Ok;Lee, Kyung-Ku
    • Journal of Korea Foundry Society
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    • v.19 no.6
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    • pp.466-471
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    • 1999
  • To investigate inclusions(oxides) which cause some trouble in the quality of the metal and a steel-making process, samples were manufactured. The molten irons were deoxidized using Al deoxidizer, and the morphology of the deoxidation products and the process of deoxidation were investigated by optical microscope, scanning electron microscope (SEM) and energy dispersive X-ray spectrometer(EDS). The reactions between Fe melt and Al deoxidizer formed deoxidation product, and those reaction may accelerates the reduction of oxide in Fe melt. According to the results of SEM analysis after deoxidizing treatment, it was found that deoxidation products had spherical cluster shape when 1% Al was added and dendritic shape with $2{\sim}3%$ A1 addition. The deoxidation products were globular, dendritic, polygonal(square) and cluster shape.

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Preparation of Low Oxygen Content Powder from Ti-6Al-4V and Ti-8Al-1Mo-1V Alloy Scraps with Deoxidation in Solid State Process (Ti-6Al-4V 및 Ti-8Al-1Mo-1V 합금 스크랩을 이용한 저산소 분말 제조와 탈산방법 비교)

  • Oh, Jung-Min;Suh, Chang-Youl;Kwon, Hanjung;Lim, Jae-Won;Roh, Ki-Min
    • Resources Recycling
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    • v.24 no.1
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    • pp.21-27
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    • 2015
  • The present study describes the process of producing low oxygen content alloy powder from Ti-6Al-4V and Ti-8Al-1Mo-1V (AMS 4972) alloy scraps using hydrogenation-dehydrogenation (HDH) and deoxidation in solid state (DOSS) processes. Each prepared powder was deoxidized with Ca contact and non-contact method to compare the deoxidation capability. It is known that the non-contact deoxidation method, using Ca vapor above the melting temperature $T_m$ of Ca, has greater deoxidation capability. However, Oxygen contents in Ti-6Al-4V and Ti-8Al-1Mo-1V powder after non-contact deoxidation method were higher than those after contact deoxidation method. Therefore, we investigate the effect of Al - the richest alloy element in theses Ti based metals - on the deoxidation processes.

The Thermodynamic Analysis of Deoxidation in Cu Alloy (동합금의 탈산에 관한 열역학적 해석)

  • Kim, Shin-Woo
    • Journal of Korea Foundry Society
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    • v.25 no.1
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    • pp.36-39
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    • 2005
  • The thermodynamic analysis of deoxidation in molten coppyr by Fe has been made. Equilibrium oxygen solubility saturated with FeO in Cu-Fe-O system has been derived without and with consideration of the solute interaction between Fe and O. The derived relationship of oxygen contents with Fe has been compared with the experimental results done by Kulkarni and the minimum oxygen solubility could be predicted by a simple first order interaction method, Wagner model.

Deoxidation of Solid Nd Metal by the Metal Calcium Vapour (금속 Ca증기에 의한 고체 Nd 금속의 탈산)

  • Choi, Yonug-Jin;Kim, Sang-Wuk;Jeon, Byung-Seo;Song, Chang-Bin;Oho, Yoon-Seok;Lee, Young-Joo
    • Korean Journal of Materials Research
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    • v.27 no.5
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    • pp.237-241
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    • 2017
  • As a basic study for the removal of oxygen in solid Nd metal by metal Ca vapour, by using the thermodynamic data such as ${\Delta}G-T$ diagrams and Nd-O and Nd-Ca equilibrium diagrams, the amount of residual oxygen in solid Nd metal formed based on deoxidation reaction by Ca vapour, instead of by direct contact of solid Nd metal and Ca solution, was determined. Deoxidation experiments were carried out for solid Nd metal in a temperature range of $890{\sim}970^{\circ}C$ for 1h to 4h and content of addition Ca of 0.6~1.8 g (5~15 wt% of solid Nd metal). As a result, it was found that as deoxidation temperature increased, dissolved oxygen decreased. Especially, it was observed that a small amount of Nd-Ca alloy liquid was formed on the surface of the solid Nd metal sample deoxidized at $970^{\circ}C$ for approximately 1 hour. Also, it was found that if the content of addition Ca was 1.8 g (15 wt% of solid Nd metal) the amount of produced Nd-Ca alloy increased slightly. However, for the Nd sample with which the deoxidation reaction was performed at $930^{\circ}C$ for 4h with content of addition of Ca of 1.5 g (13 wt% of Nd metal), the residual oxygen was found to decreased to 12.00 ppm.

Evaluation of Oxygen Reduction and Surface Chemical State of Ti-48Al-2Cr-2Nb Powder by Ca Vapor (칼슘 증기에 의한 Ti-48Al-2Cr-2Nb 분말의 산소 저감 및 표면 화학적 상태 분석)

  • Kim, Taeheon;Kwon, Hanjung;Lim, Jae-Won
    • Journal of Powder Materials
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    • v.28 no.1
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    • pp.31-37
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    • 2021
  • This study explores reducing the oxygen content of a commercial Ti-48Al-2Cr-2Nb powder to less than 400 ppm by deoxidation in the solid state (DOSS) using Ca vapor, and investigates the effect of Ca vapor on the surface chemical state. As the deoxidation temperature increases, the oxygen concentration of the Ti-48Al-2Cr-2Nb powder decreases, achieving a low value of 745 ppm at 1100℃. When the deoxidation time is increased to 2 h, the oxygen concentration decreases to 320ppm at 1100℃, and the oxygen reduction rate is approximately 78% compared to that of the raw material. The deoxidized Ti-48Al-2Cr-2nb powder maintains a spherical shape, but the surface shape changes slightly owing to the reaction of Ca and Al. The oxidation state of Ti and Al on the surface of the Ti-48Al-2Cr-2Nb powder corresponds to a mixture of TiO2 and Al2O3. As a result, the peaks of metallic Ti and Ti suboxide intensify as TiO2 and Al2O3 in the surface oxide layer are reduced by Ca vapor deposition.

Effects of Fluorides in the Flux Cored Wire on the Oxygen Content of Weld Metal (플럭스 코어드 와이어의 불화물 종류에 따른 용접금속 산소량의 변화)

  • Cha, Joo-hyeon;Bang, Kook-soo
    • Journal of Ocean Engineering and Technology
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    • v.33 no.6
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    • pp.615-619
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    • 2019
  • Various fluorides, i.e., CaF2, Na3AlF6, K2SiF6, MnF3, MgF2, were added to the flux cored wire, and their effects on the oxygen content of the weld metal were investigated. The investigation showed that the oxygen content of weld metal was not influenced by the type of metallic elements in the fluoride; rather, it was influenced by the stability of the arc during welding. While the wire containing MgF2 showed the most stable arc and the least amount of oxygen in the weld metal, the wire containing MnF3 showed the least stable arc and the greatest amount of oxygen. Since the deoxidation of the weld metal was not affected by the deoxidation elements, such as Ca and Mg, it was possible to predict the oxygen content of the weld metal by the equilibrium Si-Mn deoxidation thermodynamic model.

Combination of ultrasonic assisted liquid phase exfoliation process and oxidation-deoxidation method to prepare large-sized graphene

  • Qi, Lei;Guo, Ruibin;Mo, Zunli;Wu, Qijun
    • Carbon letters
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    • v.25
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    • pp.50-54
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    • 2018
  • Large-size graphene samples are successfully prepared by combining ultrosonic assisted liquid phase exfoliation process with oxidation-deoxidation method. Different from previous works, we used an ultrasound-treated expanded graphite as the raw material and prepared the graphene via a facile oxidation-reduction reaction. Results of X-ray diffraction and Raman spectroscopy confirm the crystal structure of the as-prepared graphene. Scanning electron microscopy images show that this kind of graphene has a large size (with a diameter over $100{\mu}m$), larger than the graphene from graphite powder and flake graphite prepared through single oxidation-deoxidation method. Transmission electron microscopy results also reveal the thin layers of the prepared graphene (number of layers ${\leq}3$). Furthermore, the importance of preprocessing the raw materials is also proven. Therefore, this method is an attractive way for preparing graphene with large size.

Deoxidation of Titanium Scrap by Calciothermic Reduction (칼슘열환원법(熱還元法)에 의한 타이타늄 스크랩의 탈산(脫酸))

  • Yoon, Moo-Won;Sohn, Ho-Sang
    • Resources Recycling
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    • v.22 no.6
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    • pp.41-47
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    • 2013
  • In this study, deoxidation of Ti scrap using liquid calcium was investigated. Experiments were conducted in a closed stainless steel chamber under Ar atmosphere during 30 to 90 minutes. Oxygen content of Ti scrap was reduced from 0.54 to 0.19 wt% by calciothermic reduction in 30 minutes at $1000^{\circ}C$ and 2.5 Ti/Ca mass ratio. By the calciothermic reduction of Ti scrap for 30 minutes under the reaction temperature of $1100^{\circ}C$ and 2.5 Ti/Ca mass, a minimum oxygen content of about 0.126 wt% in Ti scrap was obtained.