• Title/Summary/Keyword: deposition cross section

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A Study on Surface and Cross-section Properties Depending on the Process Parameters of Laser Depositions with Metal Powders (SUS316L and IN718) (공정 파라미터에 따른 금속분말(SUS316L, IN718) 레이저 적층 표면 및 단면 특성 분석)

  • Hwang, JunHo;Shin, SeongSeon;Lee, JongHoon;Kim, SungWook;Kim, HyunDeok
    • Journal of Welding and Joining
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    • v.35 no.3
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    • pp.28-34
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    • 2017
  • The authors derived the criteria on the process parameters of laser depositions with metal powers(SUS316L & IN718) by evaluating the surface and cross-section properties of the deposition layers. The surface characteristics of the deposition layer are investigated through optical microscopy by controlling the process parameters of laser output, powder feeding rate and gas feeding rate. The cross-section characteristics were also analyzed after polishing and chemical etching process. As the gas feeding rate increased, the amount of powder loss increased and the difference in the dilution ratio and heat affected zone depending on laser outputs was observed. In addition, the powder feeding rate used in the experiment did not interfere with the energy absorption of the base material.

A Study on the Characteristics of Laser Deposition Surface and Cross-section for Metal Powder (금속 분말의 레이저 적층 시 표면 및 단면 특성에 관한 연구)

  • Hwang, Jun-Ho;Shin, Seong-Seon;Jung, Gu-In;Kim, Sung-Wook;Kim, Hyun-Deok
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.17-22
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    • 2016
  • In this study, we compared the physical and chemical properties evaluation for each size in the SUS316L metal powder produced by water atomization and gas atomization. and we analyzed the experimental data in order to find the basis of a suitable metal powder (SUS316L) for DED (Direct Energy Deposition) processing. Also it evaluated the properties of each layered surface and cross section according to the number of deposition and deposition speed. In the result of optical microscopy measurements, the metal powder by water atomization was the crack generated between the deposition layer, the deposition layer was poor quality. However, metal powder by gas atomization was obtained a relatively good deposition results than metal powder by water atomization.

Influence Analysis for Natural River Bed with Dam Construction (댐 건설이 하류하천 하상에 미치는 영향 분석)

  • Choo, Tai Ho;Chae, Soo Kwon
    • Journal of Wetlands Research
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    • v.14 no.4
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    • pp.715-723
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    • 2012
  • The Hoelyongpo in the Naeseong River as tributary basin of the Nakdong River is broadly well-known a tourist attraction, which is made of sandy beach, and is called "Island of Inland". But Construction of the Dam was planned at upstream of river. In other words, an influx of sediment is blocked from upstream of river. In this situation, through sediment discharge coming from tributary of the Naeseong river, the whether to go ahead of sand beach of the Hoelyongpo is analyzed by using 1-D and 2-D model. The sediment discharge is estimated through ratio raw with basin area, and the instream flow requirement of river coming from dam and the flow rate and sediment coming from tributary are inputted for model. The 1-D model uses HEC-6 and the 2-D model uses SMS(RMA2 and SED2D). The analysis using the HEC-6 is performed from cross section data 10 year ago to the present cross section. Consequently, Yang equation presenting similar result to the present cross section data is determined, using this, the prediction is conducted for the cross section after 20 years. The 2-D analysis is conducted for the present cross section data. The value of distinction between a deposition and erosion with the results presented in the 1, 2-D models is occur, however, the appearance between the deposition and the erosion is similar.

Cross-section Morphology and Surface Roughness of an Article Manufactured by Material Extrusion-type 3D Printing according to the Thermal Conductivity of the Material

  • Woo, In Young;Kim, Do Yeon;Kang, Hong Pil;Lyu, Min-Young
    • Elastomers and Composites
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    • v.55 no.1
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    • pp.46-50
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    • 2020
  • Material extrusion (ME)-type 3D printing is the most popular among the 3D printing processes. In this study, the cross-section morphologies of ME-type 3D printing manufactured specimens were observed with respect to the thermal properties of the material. The cross-section morphology of a specimen is related to the deposition strength, and the outside profile of the cross-section is related to the surface roughness. The filaments used in this study, with different thermal conductivities, were the acrylonitrile-butadiene-styrene (ABS), the high impact polystyrene (HIPS), the glycol-modified polyethylene terephthalate (PETG), and the polylactic acid (PLA). The cross-sections and the surfaces of the 3D manufactured specimens were examined. In ME-type 3D printing, the filaments are extruded through a nozzle and they form a layer. These layers rapidly solidify and as a result, they become a product. The thermal conductivity of the material influences the cooling and solidification of the layers, and subsequently the cross-section morphology and the surface roughness.

A Study on the Pulsed Laser Deposition of Diamond like Carbon Thin Films (다이아몬드상 카본박막의 펄스레이저 증착법 연구)

  • Sim, Gyeong-Seok;Lee, Sang-Ryeol
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.48 no.6
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    • pp.403-409
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    • 1999
  • We fabricated diamond like carbon (DLC) thin films using pulsed laser deposition (PLD) method. Among many deposition parameters, the effects of the deposition temperature and the laser energy density were investigated. Structural properties of the films were studied by Raman spectroscopy. The surface morphologies and cross-section imagies of the films were investigated by atomic force microscopy (AFM) and scanning electron microscopy (SEM) respctively. DLC thin films fabricated at $12 J/cm^2$ of a laser energy density and $300^{\circ}C$ of a deposition temperature showed the best quality.

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A Structural Analysis of the SNF(Spent Nuclear Fuel) Disposal Canister with the SNF Basket Section Shape Change for the Pressurized Water Reactor(PWR) (고준위폐기물다발의 단면형상 변화에 따른 가압경수로(PWR)용 고준위폐기물 처분용기의 구조해석)

  • Kwon, Young-Joo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.37-49
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    • 2012
  • A structural model of the SNF(spent nuclear fuel) disposal canister for the PWR(pressurized water reactor) for about 10,000 years long term deposition at a 500m deep granitic bedrock repository has been developed through various structural safety evaluations. The SNF disposal baskets of this canister model have the array type whose four square cross section baskets stand parallel to each other and symmetrically with respect to the center of the canister section. However, whether this developed structural model of the SNF disposal canister is optimal is not determinable yet. Especially, there is still a problem in weight-reduction of the canister. The cross section shape of the SNF basket should be changed to solve this problem. There are two ways in changing the cross section shape of the SNF basket; the one is to rotate the cross section itself and the other is to change the cross section shape as other shape different from the square cross section. The previous study shows that the canister with $30{\sim}35^{\circ}$ rotated basket array is structurally more stable than the canister with un-rotated parallel basket array. However, whether this canister with rotated basket array is optimal is not either determinable as yet, because it is not revealed that the canister with other cross section different from the square cross section is structurally more stable than other canisters. Therefore, the structural analysis of the SNF disposal canister with other cross section shape which is also symmetric with respect to the canister center planes is very necessary. The structural analysis of the canister with various cross section shape basket array in which each basket is arrayed symmetrically with respect to the center planes is carried out in this paper. The structural analysis result shows that the SNF disposal canister with circular cross section shape baskets located symmetrically with respect to the center of the canister section is structurally more stable than the previously developed SNF disposal canister with the parallel basket array.

Effect Analysis in Laser Metal Deposition of SKD61 by Track Pitch (트랙 이행거리에 따른 SKD61 재질의 레이저 메탈 디포지션 기초 특성 분석)

  • Kim, Won-Hyuck;Jung, Byung-Hun;Oh, Myeong-Hwan;Choi, Seong-Won;Kang, Dae Min
    • Journal of Power System Engineering
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    • v.18 no.5
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    • pp.94-99
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    • 2014
  • In this study, AISI M2 powder was selected primarily through various literature in order to improve the hardness and wear resistance. Among the laser metal deposition parameters, laser power was studied to improve the deposition efficiency in the laser metal deposition using a diode pumped disk laser. SKD61 hot work steel plate and AISI M2 powder were used as a substrate and powder for laser metal deposition, respectively. Fixed parameters are CTWD, focal position, travel speed, powder feed rate, etc. Experiments for the laser metal deposition were carried out by changing laser power. Through optical micrographs analysis of cross-section in LMD track, effect of the major parameters were predicted by track pitch. As the track pitch increased, so the reheated zone width, the overlap width and the minimum thickness was decreased. The hardness was decreased in the HAZ area, the hardness in the reheated HAZ area was decreased significantly and regularly in particular.

Deposition of Diamond Like Carbon Thin Films by PECVD (PECVD법에 의한 DLC 박막의 증착)

  • 김상호;김동원
    • Journal of the Korean institute of surface engineering
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    • v.35 no.2
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    • pp.122-128
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    • 2002
  • This study was conducted to synthesize the diamond like carbon films by plasma enhanced chemical vapor deposition (PECVD). The effects of gas composition on growth and mechanical properties of the films were investigated. A little amount of hydrogen or oxygen were added to base gas mixture of methane and argon. Methane dissociation and diamond like carbon nucleation were enhanced by installing negatively bias grid near substrate. The deposited films were indentified as hard diamond like carbon films by micro-Raman spectroscopy. The surface and fractured cross section of the films which were observed by scanning electron microscopy showed that film growth is very slow as about 0.3$\mu\textrm{m}$/hour, and relatively uniform with hydrogen addition. Vickers hardness of tungsten carbide (WC) cutting tool increased from about 1000 to 1600~1800 by deposition of DLC film, that of commercial TiN coated tool was about 1270. In cutting test of aluminum 6061 alloy, DLC coated cutting tool showed 1/3 or lower crater and flank wear than TiN coated or non-coated WC cutting tools.

Numerical simulation of flood water level in a small mountain stream considering cross-section blocking and riverbed changes - A case study of Shingwangcheon stream in Pohang before and after Typhoon Hinnamnor flood (단면 폐색과 하상 변화를 고려한 산지 중소하천의 홍수위 수치모의 - 태풍 힌남노 전후의 포항 신광천을 사례로 -)

  • Lee, Chanjoo;Jang, Eun-kyung;Ahn, Sunggi;Kang, Woochul
    • Journal of Korea Water Resources Association
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    • v.56 no.12
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    • pp.837-844
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    • 2023
  • Small and medium-sized mountain rivers that flow through steep, confined valleys carry large amounts of coarse-grained sediment and woody debris during floods. It causes an increase in flood water level by aggrading the riverbed and the cross-section blockage due to driftwood accumulation during flooding. However, the existing flood level calculation in the river basic plan does not consider these changes. In this study, using the Typhoon Hinnamnor flood in September 2022 as an example, we performed numerical simulations using the HEC-RAS model, taking into account the blockage of a cross-section at the bridge and changes in riverbed elevation that occurred during floods, and analyzed the flood level to predict flood risk. This study's results show that flooding occurs if more than 30% of the cross-section is blocked. The rise of flood water levels corresponds to that of the riverbed due to sediment deposition. These results can be used as basic data to prevent and effectively manage flood damage and contribute to establishing flood defense measures that consider actual phenomena.

Repair of Mold by Cold Spray Deposition and Mechanical Machining (저온 분사 적층과 절삭가공을 이용한 금형보수 사례연구)

  • Kang Hyuk-Jin;Jung Woo-Gyun;Chu Won-Sik;Ahn Sung-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.7 s.184
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    • pp.101-107
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    • 2006
  • Cold gas dynamic spray or cold spray is a novel manufacturing method for coatings. Cold spray is a high rate and direct material deposition process that utilizes the kinetic energy of particles sprayed at high velocity (300-1,200m/s). In this research, a technique to repair the damaged mold by cold spray deposition and mechanical machining was proposed. An aluminum 6061 mold with three-dimensional surface was fabricated, intentionally damaged and material-added by cold spray, and its original geometry was re-obtained successfully by Computer Numerical Control (CNC) machining. To investigate deformation of material caused by cold spray, deposition was conducted on thin aluminum plates ($100mm{\times}100mm{\times}3mm$). The average deformation of the plates was $205{\sim}290{\mu}m$ by Coordinate Measurement Machine (CMM). In addition, the cross section of deposited layer was analyzed by scanning electron microscopy (SEM). To compare variation of hardness, Vickers hardness was measured by micro-hardness tester.