• Title/Summary/Keyword: dynamic unbalance

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A Study on the Design of Dynamic System and Vibration Isolation System in a High-speed Press (고속프레스의 다이나믹 시스템 및 방진시스템 설계에 관한 연구)

  • Suh, Jin Sung;Jeong, Chel-Jea;Hyeon, Gi-Yong;Ryoo, Min
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.12
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    • pp.856-865
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    • 2015
  • In a high-speed press, numerous moving links are interconnected and each link executes a constrained motion at high speed. As a consequence, high-level dynamic unbalance force and unbalance moment are transmitted to the main frame of the press, which results in unwanted vibration and significantly degrades manufacturing accuracy. Dynamic unbalance force and unbalance moment inevitably transmits high-level vibrational force to the foundation on which the press is installed. Minimizing the vibrational force transmitted to the foundation is critical for the protection of both the operators and the surrounding structures. The whole task should be carried out in two steps. The first step is to reduce dynamic unbalance based upon kinematic and dynamic analyses. The second step is to design and build an optimal vibration isolation system minimizing the vibrational force transmitted to the foundation. Firstly, the dynamic design method is presented to reduce dynamic unbalance force and moment. For this a 3D CAD software was utilized and a computer program was written to compute dynamic unbalance force and moment. Secondly, the design method for vibration isolation system is presented. The method for designing coil springs and viscous dampers are explained in detail.

Estimation of a Mass Unbalance Under the Crack on the Rotating Shaft

  • Park, Rai-Wung
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.4
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    • pp.228-234
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    • 2000
  • The aim of the work is to present a new method of estimating the existence of a mass unbalance and mass unbalance under a crack on a rotating shaft. This is an advanced new method for the detection of a mass unbalance and a new way to estimate the position of it under crack influence. As the first step, the shaft is physically modelled with a finite element method and the dynamic mathematical model is derived by using the Hamilton principle; thus, the system is represented by various subsystems. The equation of motion of the shaft with a mass unbalance and a crack are established by adapting the local mass unbalance and the stiffness change. this is a reference system for the given system. Based on a model for transient behavior induced from vabrations measured at the bearings, an elementary Estimator is designed to detect mass unblance on the shaft. Using the Estimator, a bank of the Estimator is established to estimate the estimate the position of the mass unbalance and arranged at a certain location on the shaft. The informations for the given system are the measurements of bearing displacements and velocity.

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Dynamic Behavior Analysis of Rotor-Bearing System Under External Forces in Swash Plate Compressor (외부 가진력을 고려한 사판식 압축기 회전축-베어링계의 동적 거동 해석)

  • 김태종
    • Tribology and Lubricants
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    • v.17 no.1
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    • pp.56-63
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    • 2001
  • The dynamic behavior of rotor-bearing system used in swash plate compressor has been investigated using the combined methodologies of finite elements and transfer matrices. The finite element is formulated including the field element for a shaft section and the point element for swash plate, disk pulley and bearings. The Houbolt method is used to consider the time march for the integration of the system equations. The transient whirl response of rotating shaft supported on roller bearings is obtained, considering compression forces and unbalance forces at swash plate and driving pulley. And, the steady state displacements of the rotor are compared with a variation in unbalance mass. Results show that the loci of rotating shaft considering unbalance forces and external compression forces are more severe in flutter motion than with only unbalance forces.

Dynamic Analysis of Railway Vehicle with Wheel Unbalance (차륜 불평형이 있는 철도차량의 동적해석)

  • Lee, Seung Il;Choi, Yeon-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1387-1395
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    • 2013
  • When the center of mass of a railway wheel is not aligned with the geometrical center of the wheel axis, wheel unbalance occurs. If a railway vehicle runs without removing the wheel unbalance, vibrations will be produced. This will also cause wear and damage of the axle bearing. In this study, dynamic analysis of a railway vehicle with wheel unbalance was conducted to examine the reduction in critical speed and the resonance of the car-body and the effect on the magnitude of wheel unbalance was examined. In addition, the calculation of the car-body vibration owing to static and dynamic unbalance in the railway wheel shows that two-plane balancing is necessary.

An Improved Substructure Synthesis Method for Unbalance Response Analysis of Rotor Bearing Systems (회전체 베어링계의 불균형 응답 해석을 위한 개선된 부분 구조 합성법)

  • 홍성욱;박종혁
    • Journal of KSNVE
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    • v.6 no.1
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    • pp.71-82
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    • 1996
  • The finite element analysis for rotor bearing systems has been an essential tool for design, identification, and diagnosis of rotating machinery. Among others, the unbalance response analysis is fundamental in the vibration analysis of rotor bearing systems because rotating unbalance is recognized as a common sourve of vibration in rotating machinery. However there still remains a problem in the aspect of computational efficiency for unbalance response analysis of large rotor bearing systems. Gyroscopic terms and local bearing parameters in rotor bearing systems often make matters worse in unbalance response computation due to the complicated dynamic properties such as rotational speed dependency and/or anisotropy. The present paper proposes an efficient method for unbalance responses of multi-span rotor bearing systems. An improved substructure synthesis scheme is introduced which makes it possible to compute unbalance responses of the system by coupling unbalance responses of substructures that are of self adjoint problem with small order matrices. The present paper also suggests a scheme to easily deal with gyroscopic tems and local, coupling or bearing parameters. The proposed method causes no errors even though the computational effort is reduced drastically. The present method is demonstrated through three test examples.

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An efficient method for computation of unbalance responses of rotor-bearing systems (회전체 베어링계의 불균형 응답을 위한 효율적인 계산 방법)

  • Hong, Seong-Wook;Park, Jong-Heuck
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.9
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    • pp.137-147
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    • 1995
  • The unbalance response analysis is one of the essential area in the forced vibration analysis of rotor-bearing systems. Local bearing parameters in rotor-bearing systems are the major sources which give rise to a difficulty in unbalance response computation due to the complicated dynamic properties such as rotational speed dependency and anisotropy. In the present paper, an efficient method for unbalance responses is proposed so as to easily take into account bearing parameters in computation. An exact matrix condensation procedure is proposed which enables the present method to compute unbalance responses by dealing with condensed, small matrices. The proposed method causes no errors even though the computation procedure is based on the small matrices condensed from the full matrices. The present method is illustrated through a numerical example and compared with the conventional method.

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Development of Dynamic Vibration Absorber to Reduce Unbalance Response in Flexible Rotor-Bearing System (탄성 회전체 베어링 계의 불균형 응답 저감을 위한 동흡진기 개발)

  • Yu, Tae-Gyu;Bae, Gyu-Hyun;Kim, Kil-Hwan;Hong, Seong-Wook
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.175-181
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    • 2012
  • This paper presents a novel dynamic vibration absorber (DVA) to suppress the unbalance response of flexible rotor-bearing systems. The DVA unit consists of two DVAs, an adapter to place the DVAs and an adapter frame to locate the adapter. The essential feature of the proposed DVA unit is to place itself on any desirable location of the shaft without disassembling the rotor-bearing system under consideration. A simulation with a 3D element based commercial rotor dynamic software is made to test the possibility of the proposed DVA on the suppression of unbalance response in rotor-bearing systems. Experiments are performed to validate the proposed DVA unit. The simulation and experiments show that the proposed DVA unit is very effective to suppress the unbalance response in rotor-bearing system at designated rotational speeds of interest.

Analysis of the Dynamic Behavior and Characteristics of the CNG Compressor Considering Bearing Characteristics (베어링 특성을 고려한 CNG 압축기의 동적 거동 및 동특성 해석)

  • Kim, Tae-Jong
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.342-349
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    • 2006
  • In this study, a dynamic behavior of rotor-bearing system used in CNG compressor has been investigated using the combined methodologies of finite elements and transfer matrices. The finite element is formulated including the field element for a shaft section and the point element for roller bearings. The Houbolt method is used to consider the time march for the integration of the system equations. The transient whirl response of rotating shaft supported on roller bearings is obtained, considering compression forces and unbalance forces at eccentric crank-pin part. And, the steady state displacements of the rotor are compared with a variation in stiffness coefficient of roller bearings. Results show that the loci of crankshaft considering unbalance forces and external compression forces are more severe in whirl motion than with only unbalance forces.

Kinematic Analysis and Dynamic Balancing Technique in a Link-Motion Mechanism (링크모션 메커니즘의 기구학적 분석 및 다이나믹 발란싱 테크닉)

  • Suh, Jin-Sung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.498-502
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    • 2004
  • In a link-motion mechanism, numerous links are interconnected and each link executes a constrained motion at a high speed. Due to the complicated constrained motions of the constituent links, dynamic unbalance forces and moments are generated and transmitted to the main frame. Therefore unwanted vibration is produced. This degrades productivity and precise work. Based on constrained multi-body dynamics, the kinematic analysis is carried out to enable design changes to be made. This will provide the fundamental information for significantly reducing dynamic unbalance forces and moments which are transmitted to the main frame. In this work, a link-motion punch press is selected as an example of a link-motion mechanism. To calculate the mass and inertia properties of every link comprising a link-motion punch press, 3-dimensional CAD software is utilized. The main issue in this work is to eliminate the first-order unbalance force and moment in a link-motion punch press. The mass, moment of inertia link length, location of the mass center in each link have a great impact on the degree of dynamic balancing which can be achieved maximally. Achieving good dynamic balancing in a link motion punch press is quite essential fur reliable operation at high speed.

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