• Title/Summary/Keyword: false twist texturing

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Physical Properties of Nylon Textured Yarn according to False Twist Texturing Parameters (I) - Effect of Speed and Draw Ratio - (가연조건에 따른 나일론 섬유의 물성 (I) - 가연속도와 연신비의 영향 -)

  • Hu, Jong-Tea
    • Textile Coloration and Finishing
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    • v.20 no.1
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    • pp.28-35
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    • 2008
  • Texturing is the process of including a characteristic of a natural fiber in a synthetic fiber. The most common method of it the false twist texturing. Nylon textured yarn is primarily manufactured by the disk type. The major process parameters or the disk type false twist machine ratio, disk/yarn, and heater temperature. This study therefore investigated the effects of false twist texturing, especially speed and draw ratio, on the physical properties of nylon textured yarn. The increase of speed was proportional to the increase of unwinding tension, which could reduce the production efficiency by elevating the tension affecting to fiber during the process. In addition, the increase of speed was inversely proportional to the increase of crimp rigidity of nylon textured yarn. Draw ratio was proportionally increased with the increase of tenacity and the reductions of fineness and elongation, showing the influence or draw ratio to the ultimate physical properties of textured yarn.

The Study on the Physical Properties of DTY Produced by Pin and Belt False Twist Texturing Systems (Pin과 Belt type 가연 System으로 제조된 DTY의 물성에 관한 연구)

  • 전계현;김승진
    • Textile Coloration and Finishing
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    • v.12 no.2
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    • pp.79-88
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    • 2000
  • Draw textured yarns have many differences with yarn quality as well as wearing, due to the bulkiness, thermal and physical properties according to the false twist texturing system. In order to improve such property, many studies have been accomplished for developing good textured yarns and their fabrics, but these have been essentially obtained by experimental data or mathematical analysis. This study surveyed various properties of DTY produced by false twist texturing system, namely pin and crossed-belt false twist insertion systems. And 6 yarn specimens of 2 group(pin twisting type, belt twisting type) were measured and analysed.

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Physical Properties of Nylon Textured Yarn according to False Twist Texturing Parameters (II) - Effect of Disk/Yarn and Temperature - (가연조건에 따른 나일론 섬유의 물성 (II) - Disk/Yarn과 온도의 영향 -)

  • Hu, Jong-Tea
    • Textile Coloration and Finishing
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    • v.20 no.1
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    • pp.36-43
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    • 2008
  • False twist texturing uses the thermoplastic property of synthetic yarn and produces a bulk and a stretch by giving the filament a permanent crimp. This study investigated the effects of false twist texturing parameters, disk/yarn(D/Y) and heater temperature, on the physical properties of nylon textured yarn. D/Y was a primary determinant of twist numbers of filaments and was proportionally increased with the twist numbers of filaments, resulting in an increase of crimp rigidity of the textured yarn. Heater temperature, a determinant of the heat setting of transformed filaments, was proportionally increased with the increase of crimp rigidity. Nylon 6 was partially melted at $190^{\circ}C$. This study consequently suggested the optimal parameters of nylon 6 85d/68f full-dull POY.

Dyeing Properties of Nylon Textured Yarn according to False Twist Texturing Parameters(I) - Effect of Draw Ratio - (가연조건에 따른 나일론 섬유의 염색특성 (I) - 연신비의 영향 -)

  • Hu, Jong-Tea
    • Textile Coloration and Finishing
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    • v.20 no.2
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    • pp.47-52
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    • 2008
  • Nylon textured yarn is usually manufactured by disk type false twist texturing. Dyeing properties of nylon textured yam have not been studied yet. In this study, dyeing properties of nylon textured yam according to draw ratio out of process parameters were investigated. The fact that microstructure of nylon textured yarn in amorphous region particularly is transformed by draw ratio was confirmed indirectly by measurement of dyeing rate because dyeing rate was affected by the structure of amorphous region. Dyeing rate at draw ratio 1.29 was the lowest because the higher draw ratio increase amorphous orientation and disturb dye diffusion into amorphous region. The microstructure according draw ratio was indirectly confirmed by 5% strength, tenacity, elongation. But difference in K/S value and fastness was insignificant.

The Physical Properties of Super Bulky Yarn According to Textured Condition (Super Bulky Yarn의 사가공 조건에 따른 물성변화)

  • Park, Myung-Soo
    • Fashion & Textile Research Journal
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    • v.12 no.4
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    • pp.500-507
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    • 2010
  • In this study, physical properties were studied by using latent stretching yarn in order to develop the texturing yarn technique for super bulky yarn, which is better in bulkiness and handle than natural wool and also adds property of synthetic fiber to natural wool. In order to obtain textured conditions by analysing basic properties for manufacturing DTY yarn with super bulky property, DTY 50d/12 after spinning latent yarn spined POY 80d/12 was obtained under the two conditions of (i) false twist(T/M) level 3 in DTY texturing and (ii) draw ratio level 4 in draw texturing. For DTY texturing yarn, Elongation rate increased as the heat treatment time and temperatures increased. In addition, shrinkage became higher as false twist was higher, so that elongation rate became lower. When annealing became longer in time and higher in temperature, initial modulus increased. In addition, as the count of false twist increased, the initial modulus showed higher values. For draw texturing yarn, under the conditions of heat temperature 180 and heating time 30 minutes, shrinkage rate in draw ratio 1.55 and 1.6 draw ratio was 7%, and that in 1.65 and 1.7 draw ratio was 8.5%. High draw ratio samples' tenacity was much influenced by heating time and temperature, but low draw ratio samples' tenacity was influenced not by treated time, but by treated temperature.

A Study on the Threadline Instability on the Belt-type Texturing Process (벨트형 가연공정에서의 사도불안정에 관한 연구)

  • 이민수;김승진;박경순
    • Textile Coloration and Finishing
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    • v.16 no.1
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    • pp.5-9
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    • 2004
  • This research surveys the threadline instability on the belt texturing machine according to the 1st heater temperature, draw ratio and velocity ratio. the threadline instability to the time, which is called surging phenomena, is analysed with variations of draw ratio and velocity ratio. In addiction, the surging phenomena is investigated with the variation of the untwisting tension and false twist mechanism on the belt texturing machine. The breaking strain, modulus and yam unevenness of the DTY along the yarn length are measured and analysed with the surging phenomena which is due to untwisting tension variation on the threadline according to the draw ratio, 1st heater temperature and velocity ratio.

Analysis of the Dimensionless Torque in Cone Drum False Twisting Mechanism

  • Lee, Choon-Gil;Kang, Tae-Jin
    • Fibers and Polymers
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    • v.4 no.4
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    • pp.161-168
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    • 2003
  • An investigation of the dimensionless torque in the newly developed cone drum twister texturing mechanism is reported. The cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. In this cone drum twister, a filament yam passes over the surface of the cone drum that rotates by the passing yarn without a special driving device. This research is composed of the theoretical analysis of the false twisting mechanism and the experimental analysis at room temperature. The equations have been derived which shows interrelationship of the conical angle of cone drum, the wrapping angle, the drag angle, and the yam helix angle. Theoretical values of dimensionless torque were calculated and were compared with the experimental results. It is shown that, as the conical angle and the projected wrapping angle increased, the dimensionless torque also increased. But the conical angle was reached to ${30.75}^{\circ}C$, the dimensionless torque decreased.

Analysis of the Relative Velocity of Friction Surface in Cone Drum False Twisting Mechanism

  • Lee, Choon Gil
    • Fashion & Textile Research Journal
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    • v.2 no.5
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    • pp.443-449
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    • 2000
  • An investigation of the relative velocity of friction surface for the newly developed cone drum twister texturing mechanism is reported. The cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. In this cone drum twister, a filament yam passes over the surface of the cone drum that rotates by passing the yarn without a special driving device. This research is theoretically composed of the analysis of the false twisting mechanism. The equations were derived by using the conical angle of the cone drum, projected wrapping angle, and yarn helix angle. Theoretical values of the relative velocity of friction surface were calculated and discussed. It is shown that, as the projected wrapping angle increased, the relative velocity of friction surface decreased. But as the conical angle increased the relative velocity of friction surface also increased.

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Analysis of the Drag Angle in Cone Drum False Twisting Mechanism

  • Lee, Choon-Gil
    • Fashion & Textile Research Journal
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    • v.3 no.5
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    • pp.473-478
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    • 2001
  • The newly developed cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. An investigation of the drag angle for the newly developed cone drum twister texturing mechanism is reported. An analysis is given from which equations can be derived that relate to the conical angle of cone drum, wrapping angle, drag angle, and yam helix angle. Theoretical values of drag angle are calculated and discussed. It is shown that, as the helix angle and the projected wrapping angle increases, the drag angle also increases slowly until the helix angle of $40^{\circ}$ but after the helix angle of $40^{\circ}$ the drag angle increases rapidly. Furthermore the higher the projected wrapping angle and conical angle, the higher the drag angle of friction surface.

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A Comparison between the Thermomechanical and Structural Changes in Textured PET Yarns after Superheated Steam and Dry Heat Treatment

  • Karakas, Hale-Canbaz
    • Fibers and Polymers
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    • v.5 no.1
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    • pp.19-24
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    • 2004
  • PET yarns textured at different texturing conditions were treated with superheated steam or dry heat at different temperatures for different times. The effects of the treatment conditions on the thermomechanical and structural changes of the yarn were examined by shrinkage, X-ray diffraction and birefringence measurements. With increase in superheated steam temperature, the crystalline orientation factor and birefringence decreased, whereas crystal size increased. Dry heat treatment had a smaller effect on shrinkage and structural properties in comparison with superheated steam treatment. The additional shrinkage after texturing process was investigated. The effect of heat-setting in both media was more significant at $200^{\circ}C$. The time dependence of the properties was not linear.